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RC-18-1447Miami Shores Village 10050 N.E. 2nd Avenue NE Miami Shores, FL 33138-0000 Phone: (305)795-2204 Project Address Permit Issue Date: 6/ Permit NO. RC-5-18-1447 Permit Type: Residential Construction Work Classification: Alteration Permit Status: APPROVED 2018 Expiration: 12/02/2018 Parcel Number Applicant 9901 NE 13 Avenue Miami Shores, FL 1132050090480 Block: Lot: CAROL INVEST USA INC Owner Information Address Phone Cell CAROL INVEST USA INC 990 BISCAYNE Boulevard MIAMI FL 33132- 990 BISCAYNE Boulevard MIAMI FL 33132- Contractor(s) JOSEPH S. ROBBIO INC Phone (954)663-6743 Cell Phone Valuation: Total Sq Feet: $ 6,500.00 8 Approved: In Review Comments: Date Approved: : In Review Date Denied: Type of Construction: INSTALL Stories: Front Setback: Left Setback: Bedrooms: Plans Submitted: Certificate Date: Bond Return : VENTLESS FIREPLACE A Occupancy: Exterior: Rear Setback: Right Setback: Bathrooms: Certificate Status: Additional Info: INSTALL VENTLESS FIREPLACE A Classification: Residential Fees Due CCF DBPR'Fee DCA Fee Education Surcharge P&Z Review Fee Permit Fee Scanning Fee Technology Fee Total: Amount $0.00 $0.00 $0.00 $0.00 $0.00 $97.50 $9.00 $0.00 $106.50 Pay Date Pay Type Amt Paid Amt Due Invoice # RC-5-18-67710 05/25/2018 Credit Card $ 50.00 $ 56.50 06/05/2018 Credit Card $ 56.50 $ 0.00 Available Inspections: Inspection Type: Window Door Attachment Framing Insulation Drywall Screw Final PE Certification Window and Door Buck Fill Cells Columns Review Mechanical Review Plumbing Review Building Review Planning Review Electrical Review, Structural In consideration of the issuance to me of this permit, I agree to perform the work covered hereunder in compliance with all ordinances and regulations pertaining thereto and in strict conformity with the plans, drawings, statements or specifications submitted to the proper authorities of Miami Shores Village. In accepting this permit I assume responsibility for all work done by either myself, my agent, servants, or employes. I understand that separate permits are required for ELECTRICAL, PLUMBING, MECHANICAL, WINDOWS, DOORS, ROOFING and SWIMMING POOL work. OWNERS AFFIDAVIT: I certify that all the foregoing information is accurate and that all work will be done in compliance with all applicable laws regulating construction and zoning. F . hermore, I authorize the above -named contractor to do the work stated. ed Signature: Owner / Applicant / Contractor Bu I 'ng Department Copy / Agent June 05, 2018 Date June 05, 2018 1 Miami Shores Village Building Department 10050 N.E.2nd Avenue, Miami Shores, Horida 33138 Tel: (305) 795-2204 Fax: (305) 756-8972 INSPECTION LINE PHONE NUMBER: (305) 762-4949 BUILDING PERMIT APPLICATION i( BUILDING ❑ ELECTRIC jl ROOFING lPLUMBING In MECHANICAL PUBLIC WORKS JOB ADDRESS: 9901 NE 13 Ave. City: Miami Shores Folio/Parcel#: 11-3205-009-0480 Occupancy Type: Load: RECEIVED MAY 252 8 FBC 20 iQ Master Permit No. W._ a o ' Sub Permit No. REVISION EXTENSION i CHANGE OF CONTRACTOR County: Miami Dade CANCELLATION RENEWAL Li SHOP DRAWINGS Lip: 33138 Is the Building Historically Designated: Yeg NO Construction Type: Flood Zone: BFE: FFE: OWNER: Name (Fee Simple Titleholder): Carol Invest, USA Phone#: 'Address: 990 Biscayne Blvd. Suite 801 City: Miami State: Florida Tenant/Lessee Name: N/A Phone#: Zia: 33132 Email: CONTRACTOR: Company Name: Joseph S. Robbio, Inc. Phone.#: (954) 663-6743 Address: 9400 S. Meadows Circle City: Miramar Qualifier Name: Joseph S. Robbio State: Florida State Certification or Registration #: CBC 059462 DESIGNER: Architect/Engineer: Victor Bruce Address: PO Box 530019 Value of Work for this Permit: $ 6,500 Type of Work: Li Addition IX Alteration II Zip: 33025 Phone#: (954) 663-6743 Certificate of Competency #: Phone: (305) 310-5030 City: Miami Shores state:Fl. zip:33138 Square/Linear Footage of Work: 8 sq. ft: New Repair/Replace Pi Demolition Description of Work: Install ventless fireplace and connect to existing propane gas tank 1-0 (-e g910Le Q c 2Of>1 Z SDec'if i color of color thru�t le: i. t h Submittal Fee $ Permit Fee $ JV� j�G`� CCF $ 1 CO/CC y.. Scanning Fee S Radon Fee S a. `' DBPR $— .....Plotary.$ _; .-s_` . Technology Fee S TrainingJEducation Fee $ ' Double'Fee $ Structural Reviews $ Bond $ TOTAL FEE NOW DUE $ f (U' J (Revisedu2/24/2014) ,gyp^so BondingCompany's Name (if applicable) Bonding Company's Address City State Zip Mortgage Lender's Name (if applicable) Mortgage Lender's Address . City State Zip t Application is hereby made to obtain a permit to do the work and installations as indicated. I certify that no work or installation has commenced prior to the issuance of a permit and that all work will be performed to meet the standards of al! laws regulating construction in this jurisdiction. I understand that d separate permit must be secured for- ELECTRIC, PLUMBING, SIGNS, POOLS, FURNACES, BOILERS, HEATERS, TANKS, AIR CONDITIONERS, ETC OWNER'S AFFIDAVIT: ! certify that all the foregoing information is accurate and that all work will he done in compliance with- all. applicable laws regulating construction and zoning.. 'WARNING TO OWNER: YOUR FAILURE TO RECORD A NOTICE OF COMMENCEMENT : /I f RESULT IN YOUR PAYING TWICE FOR' _IMPROVEMENTS TO YOUR PROPERTY. IF YOU INTEND TO OBTAIN FINANCING, CONSULT WITH YOUR LENDER OR AN ATTORNEY BEFORE RECORDING YOUR NOTICE OF COMMENCFMEN t ." Notice to Applicant: As a condition to the issuance of o buildin° permit with an estimated value e::reeding $2500, the applicant must promise in anod faith theta copy of the notice of commencement and construction lien taw brochure will be delivered to the person whose property is subject to attachment. Also, a certified copy of the recorded notice of commencement must be posted at the job site far the first inspection which occurs seven (7) days after the building permit is issued. In the absence of such posted notice, the inspection will not be approved and a reinspection fee will be charged. Marco, Bruzzi ( Carol Invest USA) Signature OWNER or AGENT - The foregoing instrument was acknowledged before' me this day of Marco Bruzzi me or who has produced , who is p onaliv ki.o. to identification and who did take an oath. NOTARY PUBLIC: Seal: :. LUCIA G ISASI MY COMMISSION #FF182628 ftd.... EXPIRES Decemb 10, 201B ao .asa-oT APPROVED BY Joseph S. Robbio Signature Seer ebb; o . who is as me or who has produced as identification and who did take an oath. NOTARY PUBLIC: by CONTRACTOR The for-, g instrument was acknowledged before me this day ,20 'Uff(( Sign:. Print: Seat:" to LUGS 15c151. LUCIA G ISASI MY COMMISSION #FF182628 EXPIRES December 10, 201B ?(a0x)°3J$=tMi�J3''= �-iFlo-rCsiVafa '5'= ' .,. �..•.;. '',;` , ry @rvic�:corn`' Plans Examiner Zoning laevisedO2/ 2=; 2O::;, Structural Review Clerk a's i a Atlas FIREPLACES' astria.us.com Home > Products > Fireplaces > Gas Fireplaces FIREPLACES • GAS FIREPLACES • WOOD -BURNING FIREPLACES • ELECTRIC FIREPLACES OUTDOOR PRODUCTS GAS LOGS • VENT -FREE GAS LOGS FIND A DEALER> to make your home ecen warmer. ok PRODUCT FINDER > TRY OUR INTERACTIVE GUIDE FOR SELECTING THE PERFECT PRODUCT ATLAS Vent -Free Fireplace - Firebox - Front Open • • • .• •• • • •••• • • •••• •• • • • • •• • • : • • • • • • • WHERE•TO BLIY • • • • •••• • • • •• • OVERVIEW SPECIFICATIONS OPTIONS • • • • aOCUMEtlag. • • • • • • • • • • • Model Atlas 36 Atlas 42 • • • • • • Venting Type Vent -Free Vent -Free • • • Framing Width 42-1/4" 48-1/4" Framing Height 44-1/4" 44-1/4" Framing Depth 20-1/2" 20-1/2" BTU Based on vent -free logs installed Based on vent -free logs installed Style Traditional Traditional View Style Front View Front View Controls N/A N/A Warranty Limited Lifetime Warranty Limited Lifetime Warranty • • ••• • • • • • •• at-rzi a F I R E P L A C E S• Atlas42ZP2 Shown 111111 P900238-00 INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE. CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE. In the Commonwealth of Massachusetts: • Installation must be performed by a licensed plumber or gas fitter; • See Table of Contents for location of additional Common- wealth of Massachusetts requirements. WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. FOR YOUR SAFETY: Do not store or use gasoline or other flammables or liquids in the vicinity of this or any other appliance. FOR YOUR SAFETY: What to do if you smell gas: • DO NOT light any appliance. • DO NOT touch any electrical switches. • Do not use any phone in your building. • Immediately call your gas supplier from a neighbor's phone. Follow your gas suppliers instructions. • If your gas supplier cannot be reached, call the fire department. Installation and service must be performed by a qualified installer, service agency or the gas supplier. Report No. F14-168 INSTALLATION AND OPERATION INSTRUCTIONS UNIVERSAL VENT -FREE FIREBOX 36" x 24", 36" x 28" & 42" x 28" Universal Vent -Free Fireboxes P/N 900238-00 REV. A 02/2015 MODELS Atlas36ZP2 Atlas42ZP2 AtIas36ZP3 Atlas42ZP3 FOR USE ONLY WITH A LISTED GAS -FIRED UNVENTED DECORATIVE ROOM HEATER NOT TO EXCEED 40,000 BTU/H. DO NOT BUILD A WOOD FIRE. WARNING: IMPROPER INSTALLATION, Pf1.IlI3TMENT, ALTERATION, SERVICE OR IV'PIIVTENANCF CPN CAUSE INJURY OR PROPERTY DAMAGE. REFER TO 1:11I2 IVIANUPL. FOR ASSISTANCE OR ADDITIONAL INFORMATICN CONSULT A QUALIFIED INSTALLER, SER iGE AGENCY OF THE GAS SUPPLIER. • • • •• CAREFULLY REVIEW THE INSTRUCTIONS SUP- PLIED WITH THE DECORATIVE TYPE INVENTED ROOM HEATER FOR THE MINIMUM FIREPLACE SIZE REQUIREMENT. DO NOT INSTALL AN APPLIANCE IN THIS FIREBOX, UNLESS THIS FIREBOX MEETS THE MINIMUM DIMENSIONS REQUIRED FOR THE INSTALLATIONS. THIS IS A VENT -FREE GAS -FIRED HEATER ENCLOSURE. IT USES AIR (OXYGEN) FROM THE ROOM IN WHICH IT IS IN- STALLED. PROVISIONS FOR ADEQUATE COMBUSTION AND VENTILATION AIR MUST BE PROVIDED. REFER TO COMBUS- TION AND VENTILATION AIR SECTION, PAGES 3 & 4. Due to high temperatures, the appliance should be located out of traffic and away from furniture or draperies. Do not place clothing or other materials on or near this appli- ance. IMPORTANT: READ AND UNDERSTAND THESE INSTRUCTIONS COMPLETELY BEFORE INSTALLING YOUR VENT -FREE ROOM HEATERS. • •• • •• •• •• • • •• •• • ' IMPORTANT SAFETY INFORMATION INSTALLER: PLEASE LEAVE THESE INSTRUC- TIONS WITH THE OWNER. OWNER: PLEASE RETAIN THESE INSTRUC- TIONS FOR FUTURE REFERENCE. �Mk A WARNING If the information in this manual is not follwed exactly, a fire or explosion may result causing prop- erty damage, personal injury or loss of life. A IMPORTANT The fireplace screens on the appli- ance must be closed priorto operat- ing the fireplace. A WARNING These built-in vent -free fireboxes have only been tested and approved for use with ANSI Z21.11.2 Vent - free gas logs. A WARNING Do not attempt to burn solid wood fuels, other gas log sets or any other combustible materials in this vent -free firebox. A WARNING Any change to this Vent -Free room heater can be dangerous. Improper installation or use of this heater can cause serious injury or death from fire, burns, explosion or carbon monoxide poisoning. A WARNING Do not allow fans to blow directly into the fireplace. Avoid any drafts that alter burner flame patterns. A WARNING Carbon Monoxide Poisoning: Early signs of carbon monoxide poisoning are similar to the flu with head- aches, dizziness and/or nausea. If you have these signs, obtain fresh air immediately. Have the Vent -Free Gas Heater serviced as it may not be operating correctly. A WARNINGS • Due to high temperatures, the firebox should be located out of traffic and away from furniture and draperies. • Do not place clothing or other flammable material on or near the heater. • Any safety screen or guard re- moved for servicing the firebox must be replaced and/or closed prior to operating the heater. • Installation and repair should be done by a qualified service person. The heater should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpet- ing, bedding material, etc. It is important that control compart- ments, burners and circulating air passageways of the heater be kept clean. • Allow the heater to cool before servicing. Always shut off any electricity or gas to the heater while performing service work. • Do not install the firebox in a sleeping room or bathroom. • The appliance and its individual shut-off valve must be discon- nected from the gas supply piping system while performing any tests of the gas supply piping system at test pressures equal to or less than 1/2 psig. A WARNING • The heater must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pres- sure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig. • Keep heater area clear and free from combustible materials, gasoline and other flammable vapors and liquids. • Do not use this heater if any part has been under water. Im- mediately calla qualified service technician to inspect the heater and to replace any part of the con- trol system and any gas control which has been under water. • Ensure that the heater is clean when operating. Excessive dust accumulation on tiie turner and logs will in:rease the amount of carbon monoxide foramtion and could Ipnr1 to carboy, monoxide poisor.i:rg and death. •••• • • A•I10IPORFAHT ••• Before :,tarring your firebox instal- lation,, yea.] thesa installatian instructiuiis carefully to be sure you understand them completely and in entirety. Failure to follow these instructions could cause a heater malfunction resulting in serious injury and/or property damage. A WARNING Do not install in the vicinity where gasoline or other flammable liquids may be stored. The Vent -Free fire- box must be kept clear and free from these combustible materials. A WARNING Maintain minimum clearances. 2 CONGRATULATIONS! In selecting this ASTRIA® Vent -Free Gas Firebox you have chosen the finest and most dependable fireplace to be found anywhere. A beautiful, prestigious, alternative to a wood burning fireplace. Welcome to a family of tens of thousands of satisfied Astria Fireplace Owners. Please read and carefully follow all of the instructions found in this manual. Please pay special attention to the safety instructions provided in this manual. The Homeowner's Care and Operation Instructions included here will assure that you have many years of dependable and enjoyable service from your ASTRIA product. TABLE OF CONTENTS Important Safety Information Page Packaging List Page General Information Page Burn -in Period Page Tools/Building Supplies Page Codes Page Combustion And Ventilation Air Page Cold Climate Insulation Page Requirements for the Commonwealth of Massachusetts Page Location Of Firebox Page Clearances Page Assembly Steps Page Gas Line Installation Page Firebox Framing Page Firebox Installation Page Specifications Page Framing Specifications Page Hood Installation Page Optional Equipment / Blower Kit Installation Page Firebox Finishes Page Accessories/components Page Replacement Parts List Page Warranty Page 2 3 3 3 3 3 3 4 5 6 6 8 8 9 9 10 11 11 12 15 15 17 19 This installation manual will help you obtain a safe, efficient, dependable installation for your appliance and vent system. PLEASE READ AND UNDERSTAND THESE INSTRUCTIONS BEFORE BEGIN- NING YOUR INSTALLATION. Packaging List Vent -Free Gas Firebox Hood (optional for models Atlas36ZP2, Atlas36ZP3, Atlas42ZP2 and Atlas42ZP3) Installation and Operating Instructions NATIONAL FIREPLACE INSTITUTE NFI CERTIFIED wwwafienUfietag We recommend that our gas hearth products be installed and serviced by profes- sionals who are certified in the U.S. by the National Fireplace Institute (NFI) as NFI Gas Specialists. GENERAL INFORMATION These Vent -Free firebox enclosures are designed to accept all ANSI Z21.11.2 approved Decora- tive Type Vent -Free Gas Log Room Heaters. For the appropriate Vent -Free Gas Log Room Heater model. refer to Page 16 (see Vent -Free Gas Log Sets). Refer to the installation instruc- tions provided with the log sets for detailed instructions. This installation manual along with the vent -free gas log installation manual will enable you to obtain a safe, efficient and dependable instal- lation of your room heater system. Do not alter or modify the firebox or its components under any circumstances. Any modification or alteration of the firebox system, including but not limited to the firebox and ac- cessories, may void the warranty, listings and approvals of this system and could result in an unsafe and potentially dangerous installation. These Built -In Vent -Free Fireboxes have been tested and approved as Ventless Firebox Enclo- suresforGas-Fired Unvented Decorative Room Heaters to ANSI Z21.91. Burn -in Period During the first few times of operation of this appliance there will be some odor due to the curing of the paint and burning off of lubricants used in the manufacturing process. We recom- mend that you open windows and ventilate the house during the initial burns. The paint emits non -toxic odors during this process. Depending on your use, the burn -in period may take a few hours or a few days. KEEP YOUR HOUSE WELL VENTILATED DURING THE BURN -IN PERIOD. THE ODOR AND HAZE EMITTED DURING THE BURN -IN PERIOD CAN BE QUITE NOTICEABLE AND MAY SET OFF A SMOKE DETECTOR. If an optional blower is installed, Do not turn it on during the Burn -In period. Misc. Codes / Standards The Installation must conform to local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54 - latest edition. The appliance, when installed, must be electri- cally grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70 - latest edition. Check the packaging list to be sure that you haveall the necessary parts in usable condition. Also check for concealed damage. Tools and Building Supplies Normally Required Tools Should Include: • Phillips screwdriver • Hammer • Saw and/or sabersaw • Level • Measuring tape • Electric drill and bits • Pliers • Square • Piping complying with local codes • Pipe wrench • Tee joint •••• • Pipe cginpouid ••••• • . • Building ShIi s:Should►Innciude: • Framing malenals • Wall fin? iVriaterials • • Caulking rfldtflgals (nott irytlr>;tible) • FireplaceSlhbund materials (nonconfbn lfej • •• • • • • • Insulation • • • • • (forpaclahgarersa►gas-line penetr.tion holes) • • • • CODES • • • I • • .• • • • • • • • I • • • • •• • • • • • • Adhere to all local codes or illiteir absence the latest edition of The National Fuel Gas Code ANSI Z223.1 or NFPA 54 - latest edition which can be obtained from The American National Standards Institute, Inc. (1430 Broadway, New York, NY, 10018) or National Fire Protection Association, Inc. (Batterymarch Park, Quincy, MA, 02269). COMBUSTION AND VENTILATION AIR Heaters installed in these appliances shall not be installed in a confined space. Heaters installed in these appliances may be located in unusually tight construction provided the space is unconfined, or if confined, is provided with two permanent openings communicating directly with an additional room(s) of suf- ficient volume so that the combined volume of all connected spaces meets the criteria for an unconfined space, (National Fuel Gas Code ANSI Z223.1 - latest edition, Section on Air for Combustion and Ventilation). Generally 50 ft3 per 1,000 BTU input of all operating appliances in the space. • The National Fuel Gas Code defines a confined space as a space whose volume is less than 50ft3 per 1,000 BTU/Hr (4.8 m3 per kw) of the aggregate input rating of all appliances installed , in that space and an unconfined space as a space whose volume is not less than 50 ft3 per 1,000 BTU/Hr (4.8 m3 per kw) of the aggregate input rating of all appliances installed in that space. Rooms communicating directly with the space in which the appliances are installed, through openings not furnished with doors, are consid- ered a part of the unconfined space. Unusually tight construction is defined as construction where: a. Walls and ceilings exposed to the outside atmosphere have a continuous water vapor retarder with a rating of one perm or less with openings gasketed or sealed, and b. Weather stripping has been added on oper- able windows and doors, and c. Caulking or sealants are applied to areas such as joints around window and door frames, between sole plates and floors, between wall -ceiling joints, between wall panels, at penetrations for plumbing, electrical, and gas lines, and at other openings. Use the following equations to determine if you have a confined or unconfined space. 1. Determine the volume of space — ft3. Length x Width x Height = ft3 (Include adjoining rooms with doorless passageways or ventilation grills between rooms). Example: 24' (L) x 16' (W) x 8' (H) = 3072 ft3 2. Divide the volume of space by 50 ft3 to determine the maximum BTU/Hr the space can support. (volume of space —ft3)/ 50 ft3 = (Maximum BTU/Hr the space can support) Example: 3072 ft3 / 50 ft3 = 61.44 or 61,440 BTU/Hr the space can support. 3. Add the BTU/Hr of all the fuel burning appli- ances in the space. Vent -Free heater BTU/Hr Gas appliance #1 * BTU/Hr Gas appliance #2 + BTU/Hr Total = BTU/Hr Example: Vent -free heater 26,000 BTU/Hr Gas appliance #1 40,000 BTU/Hr (water heater) Total = 66,000 BTU/Hr * Do not include direct -vent gas appliances. Direct -vent is sealed combustion and draws combustion air from the outdoors. 4. Compare the maximum BTU/Hrthe space can support with the actual amount of BTU/Hr used. BTU/Hr (max. the space can support) BTU/Hr (actual amount of BTU/Hr used) Example: 61,440 BTU/Hr (max. the space can support) 66,000 BTU/Hr (actual amount of BTU/Hr used) The space in the above example is a confined space because the actual BTU/Hr used is more than the maximum BTU/Hr the space can sup- port. You must provide additional fresh air. A WARNING If the area in which the heater may be operated does not meet the required volume for indoor combustion air, combustion and ventilation air shall be provided by one of the methods described in the National Fuel gas Code, ANSI Z223.1/NFPA54, the Inter- national Fuel gas Code, or applicable local codes. Your options are: a. Rework equations adding the space of adjoin- ing room(s). If the extra volume provides an unconfined space, then remove door or add ventilation grills between rooms. Refer to National Fuel Gas Code, ANSI Z223.1 - latest edition, Section on Air for Combustion and Ventilation. b. Vent room directly to the outdoors. Refer to National Fuel Gas Code, ANSI Z223.1 - latest edition, Section on Air for Combustion and Ventilation. c. Install a lower BTU/Hr heater, such as a 21,000 BTU/Hr, to make the area an unconfined space. If the actual BTU/Hr used is less than the maximum BTU/Hr the space can support, then the space is an unconfined space. You will need no additional fresh aic Yontilation for an unconfined space. ' •.. •' • • • ••• • .. • This appliance elaall not bg installed in a 60014: • or space ua4es i the required volume of indoor • combustion. ale sis provided by the mailed': described Tr►t4ieAtional Cuel Gas Code, ANSI.. Z223.1/NF?A•54;.the International Fuel.Cag•• Code, or applioelrle local codes.' • • • Maintain adequate clearances around •a 1. • • openings`: • • • • •• • ••. • • • Maintain adequate clearances foraccessibility for purposes of servicing and proper operation. COLD CLIMATE INSULATION For cold climate installations, seal all cracks around the appliance with noncombustible material and wherever cold air could enter the room. It is especially important to insulate outside cavities between studs and under floor on which the appliance rests, if floor is above ground level. Gas line holes and other openings should be caulked with high temperature caulk or stuffed with unfaced fiberglass insulation. If the fireplace is being installed on a cement slab, in cold climates, a sheet of plywood or other raised platform can be placed underneath to preventconducting cold up intothe room. Italso helps to sheetrock inside surfaces and tape for maximum air tightness and caulk firestops. 4 NOTE: DIAGRAMS 8 ILLUSTRATION ARE NOT TO SCALE. NOTE: The following requirements reference various Massachusetts and national codes not contained in this document. Requirements for the Commonwealth of Massachusetts These appliances are approved for installation in the US state of Mas- sachusetts if the following additional requirements are met: • Un-vented Room Heaters shall be installed in accordance with 527 CMR 30. • Installation and repair must be done by a plumber orgasfitter licensed in the Commonwealth of Massachusetts. • The flexible gas line connector used shall not exceed 36 inches (92 centimeters) in length. • The individual manual shut-off must be a T-handle type valve. • Unvented appliances may NOT be installed in bedrooms or bathrooms. • A working smoke detector must be installed in the area where vent - free appliances are installed. Seller of unvented propane or natural gas -fired supplemental room heaters shall provideto each purchasera copy of 527 CMR 30 upon sale of the unit. • • • .• •• • • • • . .. • •• . • • . .•• . • . . . .... • . . . •... • . .. • . . .•• •• • . . • • . . . . • • . . . • •. . .. . • • • . • • . NOTE: DIAGRAMS 8 ILLUSTRATION ARE NOT TO SCALE. 5 LOCATION OF FIREBOX Carefully selectthe best location for installation of your built-in Vent -Free firebox. The following factors should be taken into consideration: • Clearance to side wall, ceiling, woodwork and windows. • Location must not be affected by drafts caused by kitchen exhaust fans, return air registers for forced air furnaces/air condi- tioners, windows or doors. • Installation must provide adequate ventila- tion and combustion air. • Do not install this firebox in a sleeping room or bathroom. • Location should be out of high traffic areas and away from furniture and draperies due to heat from firebox. • Never obstruct the front opening of the Vent -Free firebox or restrict the flow of combustion and ventilation air. • Minimize modifications to existing construc- tion. See Figure 1 for location suggestions. ACAUTION Do not install in the vicinity where gasoline or otherflammable liquids may be stored. The Vent -Free fire- box must be kept clear and free from these combustible materials. A WARNING Do not use a blower insert, heat exchanger insert or other acces- sory not approved for use with this fireplace. A WARNING Do not install these built-in Vent - Free fireboxes in sleeping quarters, or in recreational vehicles. A WARNINGS Do not install these appliances: • Where curtains, furniture, cloth- ing or other flammable objects are less than 42" from the front of the Vent -Free room heater. • In high traffic areas. • In windy or drafty areas. \ 177 1\--71 Not to Scale Figure 1 Clearances Ensure the minimum clearances shown in Figures 2 through 6 are maintained. Left and right clearances are determined when facing the front of the firebox. Follow these instructions carefullyto ensure safe installation. Failure to followthese requirements may create a fire hazard. Sidewall clearances: The sides of the firebox opening must be at least 16" from any com- bustible wall (Figure 2). 16" HeartOp tional _�,� - h - Extension Figure 2 4o. Ceiling clearance: The ceiling must be at least 40" from the top of the firebox opening (Figure 2). Noncombustible material: Noncombustible materials, such as slate and marble, must be at least 1/2" thick and mayjised without restriction sabove the firebox opening, to the sides or as a dearth extension, so long as :' they do not.o'bstruct vent bgariiags for heat' • circulatingMdcts • RECOMMEt TLON: Use; high•temperfere••; finish mategigi or the raarfels•and/or• e• • the hood jfi r( 4o/tIas36ZP21 AtIas36ZP3: • • las42ZP2 aotFAtas42ZP34 • • • • • • • Combustible WadCltsatance iovedfppliance tall models) •• • ••• • • • •V Finished Wall Non -Combustible Material 3" Min: (shaded area) Figure 3 Header Top Stand - Off Spacer (on appliance) ••• Top of Appliance Fireplace Opening .: ••• • •• • NOTE: DIAGRAMS & ILLUSTRATION ARE NOT TO SCALE. Combustible Mantel and Trim Clearance Models Atlas36ZP2 and Atlas42ZP2 WITH Hood Installed Hood is optional on these models 16" 15" 14" 13" 12" 11" 10" 9-1/2" Safe Zone Combustible Mantel and Trim Coordinate in (*)Example 6" 5" 4" 3" 2" Top of Firebox Opening •Example Hood Combustible Material (wall) Header Top Spacer on Appliance Non -Combustible Material 3" Min. Top of Appliance Screen *EXAMPLE: "you choose toinstall a mantel thatprolects4" you will needle Install it so that the bottom of the mantel and trim is approximately fret more above Firebox opening (see coordinate in shaded area above). Figure 4 Combustible Mantel and Trim Clearance Models AtIas36ZP2'and Atlas42ZP2 WITHOUT Hood Installed Hood is optional on these models Safe Zonu mband Tri Mantel and Trim 24' l 23° 22" 21" 20° 19° ,Coordinate ,/ in (*)Example 9" 8" 7" 6" •Example 5.4 .IF —Combustible Material (wall) Header Top Spacer 7v on Appliance Non -Combustible Material 3" Min. • • • • • Top of Firebox Opening •• • Top of jjance • • \ WWI • • • • • EXAMPLE: If you choose to install a mantel that pro%ects 7", you willneed to install it• so that the bottom of the mantel and trim is amSfmately 18" tri l r :love Firebox opening (see coordinate in shaded area abo ei, • • • • Figure 5 • •• • ••• • • • •• •• ••• • ••• ••• •• • • . i .• If/ .• Noncombustible material (minimum 1jfj}!6iQents) with flood mantel or • other combustible projections: To install the firebox tin inood mantel! • shelf or other combustible projectiorreke •firebox•opening. Ref:r•to•• Figures4&5. •• • ••• • • Minimum clearence requirements include any projectionssuch asshelves, window sills, mantels, etc., above the appliance. A WARNING The hood must be in place to be in compliance with the clearances specified in Figure4. Do not remove or replace hood, only use hood supplied or offered for these fireboxes (see Pages 16 & 17). Do not use any hood which may be provided with the decorative type Vent -Free room heater. If your mantel profile is unsafe, you may either: • Raise the mantel to an acceptable height, or • Remove the mantel. Floor clearance: These fireplaces may sit directly on a combustible surface. The appliance should be mounted on a fully supported base extending the full width and depth of the unit. The appliance may be located on or near conventional construction materials. However, if installed on combustible materials, such as carpeting, vinyl tile, etc., a metal or wood barrier covering the entire bottom surface must be used. • • i • • NOTE: DIAGRAMS & ILLUSTRATION ARE NOT TO SCALE. 7 ASSEMBLY STEPS Notes: • Illustrations shown in this manual reflect "typical" installations with nominal dimen- sions and are for design and framing refer- ence only. Actual installations may vary due to individual design preferences. However, always maintain minimum clearances to combustible materials and do not violate any specific installation requirements. Refer to the Framing Specifications Figures8through 10 on Page 11. • The following steps represent the normal sequence of installation. Each installation is unique, however, and might require a different sequence. Step 1. Position firebox prior to framing or into prepared framing. Step 2. Field wire the main power supply to the appliance if a blower kit is to be installed (at the time of installation or a later date). An optional junction box kit and blower kit is re- quired (see Page 15 for ordering information). Followthe installation and wiring instructions on Pages 12 through 14). Electrical connections should only be performed by an experienced, licensed/certified tradesman. Step 3. Plumb gas line. (Gas connections should only be performed by an experienced, licensed/certified tradesman). Step 4. Install decorative type Vent -Free room heater per the instructions provided with the Vent -Free room heater. Step 5. Complete finish wall material, sur- round and optional hearth extension to your individual taste. INSTALLATION Gas Line Installation A CAUTION Plumbing connections should only be performed by a qualified, licensed plumber. Main gas supply must be off when plumbing gas line to fireplace or performing service. Consult all local codes. Properly size and route the gas supply line from the supply regulator to the area where the appliance is to be installed per requirements outlined in the National Fuel Gas Code, NFPA 54 - latest edition (USA) or 8149 - latest edition (Canada). Never use galvanized or plastic pipe. Gas lines must be routed, constructed and made of materials that are in strict accordance with local codes and regulations. We recommend that a qualified individual such as a plumber or gas fitter be hired to correctly size and route the gas supply line to the appliance. Installing a gas supply line from the fuel supply to the appliance involves numerous considerations of materials, protection, sizing, locations, controls, pressure, sediment, and more. Certainly no one unfamiliar and unqualified should attempt sizing or installing gas piping. Remove the gas line access cover plate on either the left or right side of the fireplace (see Figure 7 showing locations). Install 1/2" min. to 1-1/2" max. inside diameter approved gas line through the firebox wall for connection to the Vent -Free room heater inside the firebox. Connect the gas line before the firebox is enclosed in the finished wall. Gas line holes and otheropeningsshould be caulked with high temperature caulk or stuffed with unfaced fiberglass insulation. Ensure that a sediment trap is installed in the existing gas line, if not, install a sediment trap upstream of the heater to prevent moisture and contaminants from passing through trap to the heater controls and burners. Failure to do so could prevent the heater from operating reliably. An external regulator must be used on all pro- pane (L.P.G). heaters, in addition to the regulator fitted to the heater, to reduce the supply tank pressure to 13" W.C. (maximum). Any copper tubing ,used to supply propane (L.P.G). from the tank must be internally tinned. A WARNING Check Gas Type: The gas supply must be the same as stated on the heater's rating plate. If the gas supply is different, DO NOT INSTALL the heater. Contact your dealer for the correct model. A IMPORTANT Hold heater regulator with a wrench to prevent movement when connect- ing to inlet piping. A WARNING Connecting directly to an unregu- lated propane (L.P.G.) tank can cause an explosion. A IMPORTANT Pack unf aced fiberglass insulation material (not provided) around the gas line access hole on appliance and all exterior gas line penetra- tion holes. •• • • • • •• • i•• • • TEST ALL.CQNNECTIONS•F.OR GAS LEA s.:. (FACTOR>jAIELD) ' • Test all gas,jQipts•from tie gaa meter t4 j • gas heater regulator for leaks using a gas leak • .. .•. •• • ••.•• test solution 4also• referred to•as• bubble leak solution). • • • •• Note: Using a soapy wator.soiuiion as a rat • • detection solution is not recommended be$ ca.: the soap residue tliat is leftEr?theUpes/fiftings • can result in a false -positive leak d&t&ciion reading if a gas leak sniffer is used. Soap residue can also result in corrosion over time. DO NOT USE AN OPEN FLAME TO CHECK FOR LEAKS. Leak Test Procedure: Turn on gas supply and test for gas leaks using a gas leak test solution. A. Light the appliance (refer to the lighting instructions label provided with gas logs). B. Brush all joints and connections with the gas leak detection solution. If bubbles are formed, or gas odor is detected,: turn the gas control knob (off/pilot/on)to the "OFF" position. Either tighten or refasten the leaking connection, then retest as described above. C. When the gas lines are tested and found to be leak free, rinse off the leaktesting solution from gas line fittings. 8 NOTE: DIAGRAMS & ILLUSTRATION ARE NOT TO SCALE. Firebox Framing Construct firebox framing following Figures 8 through 10and Table 1 on Page 11 for your specific installation requirements. Refer to Figure 7on Page 10for firebox dimensions. The firebox may be installed directly on a combustible floor or raised on a platform of an appropriate height. When the appliance is installed directly on carpeting, vinyl tile or other combustible material, otherthan wood flooring, the appliance shall be installed on a metal or wood panel extending the full width and depth of the appliance. Be sure firebox rests on a solid continuous floor or platform with appropriate framing for support and so that no cold air can enter room from under the firebox. A CAUTION Do not block the heat -circulating air inlets and outlets on these fireboxes. Doing so may create a potential fire hazard. The firebox may be positioned and then the framing built around it, or the framing may be constructed and the firebox positioned into the opening. Usually, no special floor support is needed for the firebox, however, to be certain: 1. Estimate the total weight of the firebox system and surround materials such as marble, brick, stone, etc., to be installed (see Product Referance Table on Page 10 for appliance weight). 2. Measure the square footage of the floor space to be occupied by the system and surrounds. 3. Note the floor construction, i.e. 2" x 6", 2" x 8" or 2" x 10", single or double joists, type and thickness of floor boards. 4. Use this information and consult your lo- cal building code to determine if you need additional support. If you plan to raise the firebox, build the plat- form assembly then position firebox on top. Secure the platform to the floor to prevent possible shifting. Firebox Installation Step 1. Frame these appliances as illustrated in Figures 8 through 10. All framing details must allow for a minimum clearance to combustible framing members as shown in Figures 2 through 5. Also refer to appliance specifications on Page 10. Headers may be in direct contact with the appliance top spacers but must not be supported by them or notched to fit around them. All construction above the appliance must be self supporting, DO NOT USE THE APPLIANCE FOR STRUCTURAL SUPPORT. Note: The framed depth from a framed wall, must always be measured from a finished surface. If a wall covering such as drywall is to be attached to the rear wall, then the depth must be measured from the drywall surface. It is important that this dimension be exact. Step 2. Level the firebox by checking the top edge of the firebox. Shim if necessary. Step 3. Fireplace should be secured to side framing members using the full length nailing tabs at the top and bottom of the fireplace front face. Use 8d nails or equivalent nail or screw (see Figure 6). Note: The nailing flange and the area directly behind the nailing flange is exempt from the clearances described on the firebox clearance label. A IMPORTANT Under no circumstances shall the firebox top spacers be removed or modified (see Figure 7). The header may be in direct contact with the top spacers but must not be supported by them notched or altered to fit around them. Top Spacer • • •• .• Figure 6 • •••• ...• • • • . • ..•• . • 841 Nail or equivalent • • • • nali nj srfew • • .47 • • • • • ••.• • • • •.•. • •... •• • • • • •• NOTE: DIAGRAMS 8, ILLUSTRATION ARE NOT TO SCALE. SPECIFICATIONS Dimensions - Inches (millimeters) Model No. A B C D E F G H - J K L M N P *Q AtIas36ZP2 & 36 28 41-3/4 41-1/4 23-1/2 20 3 8-3/8 15-7/8 7-12 11-15/16 1-5/16 5-1/2 34-5/16 33-5/8 Atlas36ZP3 (914) (711) (1061) (1048) (597) (508) (76) (213) (403) (190) (303) (33) (140) (872) (854) Atlas42ZP2 & 42 28 47-3/4 41-1/4 29-1/2 20 3 8-38 15-7/8 7-1/2 11-15/16 1-5/16 5-12 34-5/16 33-58 Atlas42ZP3 (1067) (711) (1213) (1048) (749) (508) (76) (213) (403) (1M) (303) (33) (140) '(872) (854) Product Reference Information Cat. No. Model Ship. Weight (Ibs) Shipping Volume F0391 Atlas36ZP2 200 lbs 22 Cu. Ft. F0392 Atlas36ZP3 200 lbs 22 Cu. Ft. F0393 Atlas42ZP2 230 lbs 26 Cu. Ft. F0394 Atlas42ZP3 230 lbs 26 Cu. Ft. B Top of Bottom Refractory \ 6-3/16 (157) Figure 7 Top View T1 I I I I I r I if II II Ii I I A C Front View D Bottom of Firebox Opening 5-3/4 (146) • j A hood is optional for models At/as36ZP2, Atlas36ZP3, Atlas42ZP2 and Atlas42ZP3 Junction Box �—N ICE •• ••r • • 4 •e ••e • • • • • • • • • •. ••• • • • • • • • •• • • • • • • •• • • • • •• • • • • • • • • • • • • • • • • • • • • • • • • • • • Top Stand -Off Spacers (4 places) Top of Firebox Opening \ -� • • • • •• • • ••• • • • •• • Hood 3-9/16 (90) Gas Line Access - Both Sides i; ; 1t° L Right Side View . • • • • • • • • • • • • • • • • • Access Opening for Junction Box - Right Side Only (remove the Imock-out before installing J-Box). J-Box/Electrical Kit is not provided with appliance. • • • • •• • .• • • • • •• • • •• • •• • . •• • e•• • NOTE: DIAGRAMS & ILLUSTRATION ARE NOT TO SCALE. FRAMING SPECIFICATIONS Framing Dimensions Opening Atlas36ZP2 & At- las36ZP3 AtIas42ZP2 & Atlas42ZP3 A 42-1/4" (1073) 48-1/4" (1226) B 44-1/4" (1124) 44-1/4" (1124) C 23-9/16" (599) 29-9/16" (751) D 11-1/4" (286) 14-1/4" (362) E 63-1/2" (1613) 69-1/2" (1765) F 31-3/4"(807) 34-3/4"(883) G 20-1/2"( 521) 20-1/2"( 521) H 44-3/16" (1122) 49-1/8" (1248) Table 1 - This Table corresponds to Figures 8, 19& 10 WARNING: Do n spaces around I firebox with ins or other materia This Figure co to Table 1 Figure 8 of fill he dation Is. 9sponds r Heath ,alz t B �— A ►{ Corner Installation This Figure corresponds to Table 1 Figure 9 Back Wall Of Chase/Enclosure Including Finishing Materials If Any Rough Framing Fac (Unfinished Shown) Rough Framing Face (Unfinished Shown) Rough Framing Face (Unfinished Shown) Figure 10 Parallel Installation • • .••• •� •.•• BacI WaltOf2hase/Enclocura IncludingJinishing MStaddls IfAny • • ••• ••• • ••• • .•• • ••. ••• • • • • ••• • This.Figure corre- sponds to Table 1 •: •• •• •• S. •• � • Hood Kit Installation (see ordering information on Page 16) The firebox canopy (hood) must not be modified or replaced with a canopy that may be provided with the unvented decorative room heater. These hood kits are design to be fitted to the face of the appliance directly above the firebox opening. In addition to providing an aesthetically pleasing appearance to your appliance, the hood reduces heat effects to decorative mantels and finish materials located directly abovethe fireplace and reduces the Mantel / Trim clearances (see Figures 4 & 5 on Page 7). Please read this entire manual and understood thoroughly before proceeding with the installation of these kits. Step 1. Using a 5/16" nut driver or socket, remove the screen and rod assemblies as shown in Figure 11. Step 2. Align the hood with the holes in the side frames as shown in Figure 12. Install three screws as shown in Figure 12. Make sure hood is level and secure. Step 3. Reinstall screen and rod assemblies (see Figure 11). • .• Removing Screens & Rods: Remove screws (see dotted lines). Pull out rods from locating holes on side of firebox opening. Reinstalling Screens & Rods: Insert rods into corresponding locating holes on sides of firebox opening, then reinstall screws as shown. Figure 11 • • • • • • NOTE: DIAGRAMS & ILLUSTRATION ARE NOT TO SCALE. 11 OPTIONAL EQUIPMENT Blower Kits The FBK-100 Blower Kits are used when a wall -mounted ON/OFF blower switch is desired, arid the FBK-200 Blower Kits are used when a wall -mounted variable speed blower control (rheostat) is desired. A Junction Box/Electrical Kit is also required to install these kits (purchased separately - see Page 15). The blower is installed beneath the firebox. Room air is drawn in through the side slots of the fireplace, heated as it passes across the firebox, and discharged through the upper area of the firebox opening. The installation instructions for installing these blower kits are on Pages 12 through 14. Also see the installation instructions provided with the blower kits (Form #750028M). For electrical requirements, refer to Figures 13 & 15. If the blower kit is to be installed at the time of installation or at a later date, the main power supply must be installed at the time of instal- lation. This will require that the electrical connections must be made BEFOREthefirebox is framed and enclosed in the finished walls. Route a 3-wire, 120 VAC, 60 Hz, 1 ph power supply and connect to electrical receptacle wires and wall switch or rheostat. A IMPORTANT The Ground Lead must be connected to the green screw (located on the junction box). Failure to do this could result in an electrical short or shock injury. The appliance must be electrically grounded in accordance with local codes or, in the absence of local codes, the national electrical code, ANSI/NFPA 70-(latest edition). (In Canada, the current CSA C22-1 Canadian Electrical Code). A CAUTION Electrical connections should only be performed by a qualified, licensed electrician. Main power must be off when connecting to main electrical power supply or performing service. 120V Blower Motor Grounded to Appliance J Appliance Junction Box Motor Plug Receptacle Note: If any of the original wire as supplied must be replaced, it must be replaced with type AWM 105 degree C -14 gage wire. Figure 13 Top View * Junction Box * Electrical Outlet Blower if Bend blower mounting tabs up to secure Tie a loose knot in power blower in place cob to take up slack • The Junction Box ! Electrical Kit is not included. See Page 15 for ordering information. Figure 14 mg �EE 2z II II • I • •• Junction Box 1200, 6OHZ, 1PH BLOWER a I CONTROL CIRCUIT WIRING • Wall -mounted OW OFF Blower Switch w l fable Speed • Control Switch. •••• • • • , •• • • • • Tab Intact Plug blower into this receptacle Ground • • • • • • • • •••• • • • • 4 • • • 4 RECEPTACLE. • •• • Green Ground Screw Field Wired — — — Factory Wired *An ON/OFF Wall Switch is used with the FBK-100 kit (field provided or sold separately - order P/N 85L87); A Variable Speed Control (provided) is used with the FBK- 200 kit. The installation of these kits also require a Junction Box / Electrical Kit, not included. See Page 15 for ordering information. Note: If any of the original wire as supplied must be replaced, it must be replaced with type AWM 105 degree C -14 gage wire. Figure 15 •• • • •• • S. • • .• •• • •• • •• 12 NOTE: DIAGRAMS & ILLUSTRATION ARE NOT TO SCALE. Installation Instructions - FBK-100 or FBK 200 Blower Kits and JBK Junction Box Kit A IMPORTANT All electrical wiring must be performed by licensed Elec- tricians. Electrical wiring must comply with the National Electrical Code ANSI/ NFPA 70 - latest edition Step 1. Followthe instructions belowforthe model you are installing: Models Atlas36ZP2, Atlas36ZP3, Atlas42ZP2 and AtIas42ZP3: Lift out the bottom refractory panel (see Figure 16). Step 2. Remove the rectangular knock -out (for J-Box) on the right side of unit (see Figure 7for location). Install the Junction Box & Electrical outlet below the firebox floor into the rectangular opening on the right side cabinet panel where you removed the knock -out (see Figures 18 and 19). The Junction Box / Electrical Kit is sold separately (see Page 15 for ordering information). • Squeeze the J-Box flanges together to fit into the opening shown in Figures 18 and 19. • Wires will need to be passed through the hole shown in Figure 17. • An approved strain reliefbushing(notsuppliedwiththekit), is required to restrain the wires (see Figure 17). Step 3. Looselytie a knot in the power cord to take up slack (see Figure20). Step 4. Locate the tabs shown in Figure 21. Position the blower assembly so that the tabs (located on the cabinet base) are seated in the notches of the blower bracket. Bend the tabs over to secure the blower assembly (see Figure 22). Step 5. Plug power cord into the electrical outlet as illustrated in Figure 14. Lift Out Bottom Refractory Panel Models: Atlas36ZP2, AtIas36ZP3, Atlas42ZP2 and Atlas42ZP3 Figure 16 Remove knock -out (strain relief bush- ing (not supplied] presses into this hole around romex wires - see Step 8 on Page 14). Cover Plate 0 0 Screw Figure 17 - Junction Box Kit (all models) 041 1!�ll III J-Box & Receptacle 41/ ••••.• Install into side wall r c a ar o enin Figure 18 - Model Atlas42ZP2Shown " • •�• • .• • NOTE: DIAGRAMS A. ILLUSTRATION ARE NOT TO SCALE. 13 Bend Locating Tabs Over (into notches) Step 6. Route a 3-wire, 120 VAC, 60 Hz, 1 ph power supply to the right side of appliance. Step 7. Locate the J-Box cover (provided in J-Box Kit). knock -out (see Figure 19). Remove the round Step 8. Ensure that power supply wires are NOT "live" before makinq these connections). Install J-Box Cover Plate as follows: Feed the * Romex wires (or other equivalent plastic insulated wire - Refer ANSI/NFPA 70 - National Electrical Code - Latest Edition) through the J-Box Cover retangular opening, then con- nect to the J-box wires. The strain relief bushing (not supplied) should be pressed into the knock -out on J-box cover around the Romex (this will provide protection to the wires and prevents strain against connections from J-box). See Wiring Diagram - Figure 15. Install the cover plate over J-Box opening on appliance as shown in Figure 23. Note: Wire connections should be positioned inside of the ap- pliance. * Romex is a plastic insulated wire from power supply - sometimes called non-metallic sheath. Right Side Panel of Firebox O J-Box opening on applianjf • • • ,/ •• • • • I •• •• • • • Use screw provided and secure in place as shown / Screw / / •••• • Ob� late • • Figure 23 - installing J-box Cover Plat; - All Models • • ••• ••• • ••• •, • • •••••• Thsnotched side of • • • covesg(ates goes insid • • firebox penej •• • • • • ••• ••• • ••• • • • ••• • ••• • •• S. .•. • • •• • •.. • • Step 9. Follow the instructions below for the kit you are initaDing: FBK-100 Kits- Install afield -provided (or P/N 85L87) ON/OFF wall p switch in a convenient location on a wall, near the fireplace. b FBK-200 Kits- Install the kit -provided variable speed control (rheo- stat) in a convenient location on a wall, near the fireplace. Step 10. Follow the instructions below for the model you are installing: Models Atlas36ZP2, Atlas36ZP3, Atlas42ZP2 and Atlas42ZP3: Reinstall the bottom refractory panel that was removed on Step 1 (see Figure 16). • • NOTE: DIAGRAMS & ILLUSTRATION ARE NOT TO SCALE. 'FIREBOX FINISHES There are a wide variety of "finished looks" for your built-in Vent -Free firebox from formal wall decor with elaborate mantels to rustic wood paneling or warm brick facings. Only noncombustible materials like marble, stone, tile, brick, etc. may overlap the black front facing. Seal all joints between the black facing and wall surrounds to prevent air intrusion. Use noncombustible caulking material only to seal the black metal facing to the surround material on the finished wall. See Figures 3 & 24. 'Raised Hearth Extension A hearth extension may be used but is not required for these appliances. A raised hearth extension may be used as shown in Figure 24. Combustible Wall Non -Combustible Wall Raised Hearth Extension (combustibles allowed. No carpet or vinyl) 5-3/4" Max.* * From Base to Bottom of Firebox Opening (floor) / Fireplace Opening' Firebox Floor Combustible Platform SIDE VIEW Figure 24 - Raised Hearth Extension Base APPROVED ACCESSORIES AND COMPONENTS Decorative Arch Screen Panel Kit This attractive screen door is easy to install and enhances the appearance of the appliance. Decorative Screen Door Panel Kit Cat. No. Model Where Used H1960 ASD3628-TI Atlas36ZP2 & AtIas36ZP3 H1961 ASD4228-TI Atlas42ZP2 & AtIas42ZP3 (ref. Form /750209M) • • • • • • • • • •• • • • • • •••• • • •. • • • • • • •• • • • • • • • • • • • • • • • • • • • • • • • .. . .•• Decorative liojp9rVr,9ione ''• Cat. No. • •MadelNo. Description 80L42 ' FDVJ tilfelnanic Stogie • (ref. Form # 5001Mt) • • • • • •• I • • I • • • • • • Decorative Volcanic Stone • • The decorative volcanic stone, Model FDVS, can be used to enhance the look of your ap- pliance. Order model FDVS for replacement of stone when needed. Spread the decorative volcanic stone evenly around the bottom of the firebox. 0 Junction Box / Receptical Kit Cat. No. Model No. I Description H1958 JOK Junction Box / Electrical Kit (ref. Form /750203M) Junction Box / Receptical Kit The Junction Box (J-Box) Kit is designed to be used when an optional FBK-100 or FBK-200 Blower Kit is to be installed. • NOTE: DIAGRAMS & ILLUSTRATION ARE NOT TO SCALE. 15 APPROVED ACCESSORIES AND COMPONENTS Black Hood Cat. # Model Models Where Used H1989 FC36 Atlas36ZP2 & Atlas36ZP3 H1990 FC42 Atlas42ZP2 & Atlas42ZP3 (ref. Form #750195M) Outside Air Gate & Duct Kit Cat. No. Model No. Description H3991 OAK-UVFRC Outside Air Gate & Duct Kit (ref. Form #750206M) Outside Air Gate & Duct Kit These kits have an air gate assembly, 4" diam- eter duct and a termination hood. The air gate allows adjustment of the amount of outside air delivered to the fire for combustion. Only one kit, located on the right side of the fireplace, is required. The variable speed control rheostat is included with FBK-200 models only a An ON/OFFwall switchcan be used with the FBK--100 models (field supplied or order PM 85L87 Wall Switch Kit, shown below) • Forced Air Blower Kits Cat. No. Model No. Description 80L84 FBK-100 Blower, Standard speed) 80L85 FBK-200 Blower, Variable Speed (w/wall-mounted switch) • The installation of these kits also require a Junction Box/Receptical Kit, not included. See ordering information on Page 15. Blower Kit The FBK-100 blower provides for a constant velocity forced air circulation feature for your ap- pliance. The FBK-200 assembly with variable speed wall switch provides a forced air circulation feature for your appliance. Touch -Up Paint Kit Repair of minor scratches and discoloration of the appliance black painted surfaces may be accomplished with the touch-up paint kit. Touch -Up Paint Kits Cat. No. Model No. Description 90L73 FTPK-B Touch -Up Paint (Black) (ref. Form # 750050M) ON/OFF Wall Switch Kit The ON/OFF Wall switch kit may be usedao corirol the blower operatislt if FSK- 100 blower laitssoie9talled. Install the OWW Q tt.iajl switch in a convenient location near tiieftrtijace. •••• • • •• •• • • • • • O • ••i•• •• • • • • • • • • ••• • • • . % • • • • • • • • • • • • • Whig wall Sw cM Po • • • • Cat No. 1VlpitelNo: . • Description _ • • 85L87 FWSK owoFetral Switch Mt • • • .•• For more information on available log sets for this and other Astria products, visit Astria. US. com. • •• • NOTE: DIAGRAMS & ILLUSTRATION ARE NOT TO SCALE. REPLACEMENT PARTS i An exploded view of the firebox with numbered parts and a replacement parts list can be found on the Page. Normally, all parts should be ordered through your distributor or dealer. Parts will be shipped at prevailing prices at time of order. When ordering repair parts, always give the following information: 1. The *model number of the firebox. 2. The *serial number of the firebox. 3. The part number. 4. The description of the part. 5. The quantity required. 6. The installation date of the firebox. * NOTE. The model and serial number can be found on the rating label located on the bottom left front corner of the appliance. If you encounter any problems or have any questions concerning the installation of a Vent -Free heater in this system, please contact your distributor or dealer or visit our website at www.Astria.US.com. A WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury. •• • .. ... . . .... No. Atlas36ZP2 Atlas36ZP3 Atlas42ZP2 Atlas42ZP3 Description Part No. Qty. Part No. Qty. Part No. Qty. Part No. Qty. Gas Fireplace Assembly - - - - - 1. Firescreen H2694 2 H2694 2 H2699 2 H2699 2 2. Rod, Screen H3919 2 H3919 2 H2700 2 H2700 `2 3a. Refractory, Left H7762 1 H7766 1 H7762 1 H7771 1 3b. Refractory, Right H7761 1 H7765 1 H7761 1 H7770 1 4. Refractory, Rear H7764 1 H7767 1 H7768 1 H7772 1 5. Refractory, Bottom H7763 1 H7763 1 H7769 1 H7769 1 6. Hood H1989 1 H1989 1 H1990 1 H1990 1 • . . •...4 . ..... •...4 . ..... . •..•I • . • • • • • • NOTE: DIAGRAMS & ILLUSTRATION ARE NOT TO SCALE. 17 NOTES ...• • •••• • • • • ..• .. . • • . . • ..• . • • .... . . .. . . • . .. .. ..• • .. • . • . • • • • . . . .. • ... . • . 18 :::*::--eN-. 4'4 414% .4k". \- gt •.• i i••• �•�^�•: i•ii0, Di ••••J.•i ♦•i :•••i ••� Oi •�:•• •O �.•i •••. *4"0 *:+ •O Oi ••.; � "*::•••: ** % •:+"*A� i •�:•: "'"Oi •••i iO -Oi �"\NN te.A leN eirS 'PAN e\A" �.�����.:►�iri$:��I'��C�►�i�irir•��`4CC►�����i�•��1,����•:►���iriri�P��Ci►���jrjr4�P*0'i'i'r'Od1'1�CC��p�re:,r1,����•0�r•••ePk��•Cii'O•••i'��Ci►�X•PveWle:•:•'•$'40 ''oej,vett Innovative Hearth Products AstriaTM Brand Gas Fireplace Limited Lifetime Warranty THE WARRANTY Innovative Hearth Products ('IHP') Limited Lifetime Warranty warrants your AstriaTM brand gas fireplace (Product) to be free from defects in materials and workmanship at the time of manufacture. The Product body and firebox carry the Limited Lifetime Warranty. Ceramic glass carries the Limited Lifetime Warranty against thermal breakage only. After installation, if covered components manufactured by IHP are found to be defective in materials or workmanship during the Limited Lifetime Warranty period and while the Product remains at the site of the original installation, IHP will, at its option, repair or replace the covered components. If repair or replacement is not commer- cially practical, IHP will, at its option, refund the purchase price or wholesale price of the IHP product, whichever is applicable. IHP will also pay IHP prevailing labor rates, as determined in its sole discretion, incurred in repairing or replacing such components for up to five years. THERE ARE EXCLUSIONS AND LIMITATIONS to this Limited Lifetime Warranty as described herein. COVERAGE COMMENCEMENT DATE Warranty coverage begins on the date of installation. In the case of new home construction, warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the Product by an independent IHP dealer/distributor, whichever occurs earlier. The warranty shall commence no later than 24 months following the date of product shipment from IHP, regardless of the installation or occupancy date. EXCLUSIONS AND LIMITATIONS This Limited Lifetime Warranty applies only if the Product is installed in the United States or Canada and only if operated and maintained in accordance with the printed instructions accompanying the Product and in compliance with all applicable installation and building codes and good trade practices. This warranty is non -transferable and extends to the original owner only. The Product must be purchased through a listed supplier of IHP and proof of purchase must be provided. The Product body and firebox carry the Limited Lifetime Warranty from the date of installation. Vent components, trim components and paint are excluded from this Limited Lifetime Warranty. The following do not carry the Limited Lifetime Warranty but are warranted as follows: Burner — Repair or replacement for five years from the date of installation Gas components & electrical components — Repair or replacement for one year from the date of installation • • • • • • Gaskets — Repair or replacement for one year from the date of installation • • • • • - Gold & nickel plating - Replacement for two years from date of installation. Excludes tarnishing • • • Labor coverage — Prevailing IHP labor rates apply for the warranty period of the component • • • • • • • • • Light bulbs & batteries — Replacement for 90 days from the date of installation • • • Logs — Replacement for five years from the date of installation against thermal breakage only • Optional blowers & remote controls — Repair or replacement for one year from the date of installation Optional glass doors & optional glass accessories — Repair or replacement for 90 days from the date of installation • • • • • • • • Optional surrounds — Stone/Natural Materials: Replacement for one year against cracking or breakage due to thermal stress. Oth•rr1haterials: Replacement for one year. Excludes surface and hairline cracks and scratches or slight color changes that do not affect the operation or safety of the u91 • • • • • Tempered Glass -Replacement for one year from the date of installation • • • . • • •• •• ••• • Parts not otherwise listed carry a 90 day warranty from the date of installation. • Whenever practicable, IHP will provide replacement parts, it available, for a period of 10 years from the last date of manufacture at the Product. • •. IHP will not be responsible for: (a) damages caused by normal wear and tear, accident, riot, fire, flood or acts of God; (b) damages caused by atlbse, negligetce, misuse, or unauthorized alteration or repair of the Product affecting its stability or performance (The Product must be subjected to normal use. Thr<P.r4d ictis desigr414q.burn,pither natural or propane gas only. Burning conventional fuels such as wood, coal or any other solid fuel will cause damage to the Product, will produce excessive temperatures and could result in a fire hazard.); (c) damages caused by failing to provide proper maintenance and service in accordance with the instructions provided with the Product; (d) damages, repairs or inefficiency resulting from faulty installation or application of the Product. IHP is not responsible for inadequate fireplace system draft caused by air conditioning and heating systems, mechanical ventilation systems, or general construction conditions which may generate negative pressure in the room in which the appliance is installed. Additionally IHP assumes no responsibility for drafting conditions caused by venting configurations, adjoining trees or buildings, adverse wind conditions or unusual environmental factors and conditions that affect the operation of the unit. This Limited Lifetime Warranty covers only parts and labor as provided herein. In no case shall IHP be responsible for materials, components or construction, which are not manufactured or supplied by IHP or for the labor necessary to install, repair or remove such materials, components or construction. Additional utility bills incurred due to any malfunction or defect in equipment are not covered by this warranty. All replacement or repair components will be shipped F.O.B. from the nearest stocking IHP factory. LIMITATION ON LIABILITY It is expressly agreed and understood that IHP's sole obligation and the purchaser's exclusive remedy under this warranty, under any other warranty, expressed or implied, or in contract, tort or otherwise, shall be limited to replacement, repair, or refund, as specified herein. In no event shall IHP be liable for any incidental or consequential damages caused by defects in the Product, whether such damage occurs or is discovered before or after repair or replacement, and whether such damage is caused by IHP's negligence. IHP has not made and does not make any representation or warranty of fitness for a particular use or purpose, and there is no implied condition of fitness for a particular use or purpose. IHP makes no expressed warranties except as stated in this Limited Lifetime Warranty. The duration of any implied warranty is limited to the duration of this expressed warranty. No one is authorized to change this Limited Lifetime Warranty or to create for IHP any other obligation or liability in connection with the Product. Some states and provinces do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. The provisions of this Limited Lifetime Warranty are in addition to and not a modification of or subtraction from any statutory warranties and other rights and remedies provided by law. INVESTIGATION OF CLAIMS AGAINST WARRANTY IHP reserves the right to investigate any and all claims against this Limited Lifetime Warranty and to decide, in its sole discretion, upon the method of settlement. To receive the benefits and advantages described in this Limited Lifetime Warranty, the appliance must be installed and repaired by a licensed contractor approved by IHP. Contact IHP at the address provided herein to obtain a listing of approved dealers/distributors. IHP shall in no event be responsible for any warranty work done by a contractor that is not approved without first obtaining IHP's prior written consent. HOW TO REGISTER A CLAIM AGAINST WARRANTY In order for any claim under this warranty to be valid, you must contact the IHP dealer/distributor from which you purchased the product. If you cannot locate the dealer/ distributor, then you must notify IHP in writing. IHP must be notified of the claimed defect in writing within 90 days of the date of failure. Notices should be directed to the IHP Warranty Department at 1508 Elm Hill Pike, Suite 108, Nashville, TN 37210 or visit our website at WWW.ASTRIA.US.COM. II`►y�•vnv�'��rvvvv ��� ���t t✓��� t ���� �� tit ►�� ��� ��� t�tt��� � 1�1♦��\`��A..4❖:4$4An.V : i i����1��•i❖i :•i•� ei• A:•i i•��,AI�ri•:: i i•'� A#0.i❖:❖i•'�'�10. i i i�,�,40...❖:•i•,�,�,�. : i•�.����11i� tt...�,�11.. i�i •�...4.... i�i 444,�I��1�i ..�.����,��i i�1�1�1������ %�I�'�'' i 1 .♦ \`v}�.��;♦ � •♦•�•�•♦1 ♦•�:���♦;♦♦ .0• • ♦� � 1.•:O i• ♦♦ � 1♦ � �♦♦� � 1. ••••�♦ ♦� � 1• .::•i•••♦� 1••••i••i. ♦ � 1 • •. �. .. ♦ � 1. • • . ♦ �. • •��.. � ♦ •i O• i• ♦ r i•♦ � � `v `vim -vl ♦ •� • •-v. ♦-vim• �•i� -vim moo..• .. o . ;:• .. v o• __ i ice'• •� W W• � � • /• 7 • / S • � W• �• • o •• `` �'.�. // 19 Innovative Hearth Products 1508 Elm Hill Pike, Suite 108 • Nashville, TN 37210 Printed in U.S.A. © 2013 Innovative Hearth Products LLC P/N 900199-00, Rev. NC 12/2013 ... . • • • • • . . • •• • •• • • • • • ••• • • • • • •••• • • • • • • • • •• • • • • • • ••• •• • ••• . • • • • • • • • • • •• • ••• • • • IHP reserves the right to make changes at any time, without notice, in design, materials, specifications, prices and the discontinuance of colors, styles and products. Consult your local distributor for fireplace code information. Printed in U.S.A. © 2013 Innovative Hearth Products P/N 900238-00 REV. A 02/2015 nI111111�III�IIINlllnllll�l \V� TM INNOVATIVE HEARTH PRODUCTS 1508 Elm Hill Pike, Suite 108 • Nashville, TN 37210 ATLAST"" 36/42 SERIES Framing Dimensions Fireplace Dimensions Refer to Table Below Corner Installation VENT -FREE FIREBOXES Back Wall Of Chase/Enclosure Including Finishing Materials If Any Rough Framing Face (Unfinished Shown) Dim. Atlas36ZP2 & Atlas36ZP3 AtIas42ZP2 & Atlas42ZP3 A 42-1/4" (1073) 48-1/4" (1226) B 44-1/4"(1124) 44-1/4"(1124) C 23-5/8"(600) 29-5/8"(753) D 11-1/4" (286) 14-1/4" (362) E 63-1/2" (1613). 69-1/2" (1765) F 31-3/4"(807) 34-3/4"(883) G 20-1/2"( 521) 20-1/2"( 521) H 44-1/2" (1131) 49-1/8" (1248) + Back wall of chase/enclosure including finishing materials it any. E ►� 1 (26)—►�- I A 7-1/8 A (181) Top View A A B Top of Bottom Refractory \ 6-1/4 (159) 1 1 , I I I I I II I I1 I I lI F V Bottom of Reba Opening 5-3/4 (146) A �C Front View Rough Framing Face (Unfinished Shown) N—C Top Stand -Off Spacers (4 places)—' Top of Firebox Opening \ -� Header • P *Q ` Hood 3-5/8 (92) Gas Line Access - Both Sides J K�— L Right Side View •• • • • • ••••w • p ••.•w • p •, • eel ••• ••4P • • • • • • • ••••w • • ••••w ••• • • 0 • • 00 Access Opening for Junction Box - Right Side Only (remove the knock -out before Installing J-Box). J-Box /Electrical Kit is not provided with appliance. `A hood is optional for models Atlas36ZP2, Atlas36ZP3, Auas42ZP2 and Atlas42ZP3 Model No. A B C D E F G H J K L M N P *Q ATLAS36ZP2 & 36 28 41-3/4 41-1/4 23-1/2 20 3 8-3/8 15-7/8 7-1/2 12 1-3/8 5-1/2 34-3/8 33-5/8 ATLAS36ZP3 (914) (711) (1061) (1048) (597) (508) (76) (213) (403) (190) (305) (35) (140) (874) (854) Atlas42ZP2 & 42 28 47-3/4 41-1/4 29-1/2 20 3 8-3/8 15-7/8 7-1/2 12 1-3/8 5-1/2 34-3/8 ' 33-5/8 AtIas42ZP3 (1067) (711) (1213) (1048) (749) (508) (76) (213) (403) (190) (305) (35) (140) (874) (854) Diagrams, illustrations and photographs are not to scale. Consult installation instructions. Product designs, materials, dimensions, specifications, colors, and prices are subject to change or discontinuance without notice. NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE. P/N 900668-00, REV. NC, 052016 a F I R E P L A C E S• Page 1 of 2 ATLAST"" 36/42 SERIES Product Information Lel Q V Cat. No. Model Ship. Weight(Ibs) Shipping Volume F0391 Atlas 36ZP2 180 Ib.s 22.9 Cu. Ft. F0392 Atlas 36ZP3 180 Ib.s 22.9 Cu. Ft. F0393 Atlas 42ZP2 207 Ib.s 28.6 Cu. Ft. F0394 Atlas 422P3 207 Ib.s 28.6 Cu. Ft. Listing Information FS US Report No. F14-168 These appliances comply with National Safety Standards and are listed by PFSCor- poration to ANSI Z21.91 Ventless Firebox EnclosuresforGas-Fired Unvented Decora- tive Room Heaters and is approved for use with appliances listed to ANSI Z21.11.2 decorative type unvented room heaters. 16" 15" 14" 13" 12" 11" 10" 9-1/2" Mantels - WITH Hood Sate Zone Combustible Mantel and Trim 6" 5" 4" 2" Top of Firebox Opening •Example Hood Models Atlas36 and Atlas42,WITH Hood Installed - Hood is optional on these models. Combustible Material (wail) Header Top Spacer on Appliance Non -Combustible Material 3" Min. Top of Appliance Screen •EXAMPLE: If you choose to installa mantel that projects 4", you wi !need to install it so that the bottom of the mantel and trim is approximately 13" or more above Firebox opening (see coordinate in shaded area above). Side Wall and Ceiling 16" 40" Optional Hearth Extension Printed in U.S.A. © 2016 Innovative Hearth Products P/N 900668-00 REV. NC 05/2016 Mantels - WITHOUT Hood Safe Zan Combustible Mantel and Trim 24" 23" 22" 21" 20" 19" 18° 17" 16" W 10" 9" 8" Models Atlas36 and Atlas42 WITHOUT Hood Installed - Hood is optional on these models. f Com.W1i I Material (wail" •••• ••••UM • •••••1111 • e ••••o •••• • 1 • •••• ••••e •• •• Topof ••••� 1 • • • e Top of Firebox Opening • •• •• • • • • v Screen• • . • • •EXAMPLE: If you choose to install a asantet that projects 7", you will need • • • • to install it so that the bottom of the m2htt,l ant trim is Spill mfely 19" • e or more above Firebox opening (see coordinate in shaded area above). h •Erample Wall Above Appliance Finished Wall Non -Combustible Material 3" Min. (shaded area) Shown with Hood Installed at-Ria Header •• • • • •• • Hester ego Vili nne er An -Combustible Ma 3" Min. Norte. • Top Stand - Off Spacer (on appliance) Top of Appliance Fireplace Opening Page 2 of 2 F I R E P L A C E S• RH OPETERSON co. area PREMIUM GAS LOGS Standard and Stainless Steel Burner Systems: G10-**(P)(-SS) G10-**-01 V(P)(-SS) G10-**-12(M)(P)(-SS) G10- *-15(M)(P)(-SS) **Sizes: (16/18, 24/30) G10 UNVENTED GAS LOG SETS INSTALLER: Leave this manual with the appliance CONSUMER: Retain this manual for future reference Installation and service must be performed by a qualified professional service technician, service agency, or the gas supplier. A WARNING: If the information in this manual is not followed exactly, a fire or explosion may result, causing property damage, personal injury, or loss of life. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. WHAT TO DO IF YOU SMELL GAS: • Open a window. • Do not try to light any appliance. • Do not touch any electrical switch; do not use any phone in your building. • Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. • If you cannot reach your gas supplier, call the fire department. It is imperative that you maintain your unvented gas appliance by having it cleaned and serviced regularly. See pages 11, 31-34 for details. ►ilk :t "" D SIGN COMM .4 ids: Unvented Room Heater ANSI Z21.11.2-2013 and Vented Decorative Appliance ANSI Z21.60-2012 Important Read these instructions carefully and completely before starting installation of the burner system. This appliance may be installed in an aftermarket, permanently located, manufactured (mobile) home *time not prohibited by local codes.. • .... • ..e This appliance is only far•use witt?thptype of gas indicated on the ratifitttiptite.Thi';'applianed' is not convertible for use wttft other gasses. _. . . .... . ... This is an UNVENTED. gas-fired.heater..lf; uses air (oxygen) from the room iltA ch it Is. installed. Provisions foeatllr1uate combustion and ventilation air MIST be proioided. See• section entitled VENTILA1 IOIII ANOgONFINIZIr SPACE INFORMATION. This appliance is designed as an attended appliance. Adults must be present when the unit is operating. Do not leave this unit burning when unattended or while anyone is sleeping. Installation, service, and the provisions for combustion and ventilation air MUST conform with local codes and with the National Fuel Gas Code, ANSI Z223.1/ NFPA 54, or the CSA B149.1, Natural Gas And Propane Installation Code. p1�1�, We recommend OM ow gas 15V.FtVUt( Meet) peeks% to Waled «,c «.W.e by e mores. mmriWE ore maned w lid. U.S. if et. National Restage e.Itt V (NFQ of ammo. Nat Gas SP• oboth PFS US 16-209 • • • •. . I .• • .I . 1 ROBERT H. PETERSON CO. • 14724 East Proctor Avenue • City of Industry, CA 91746 REV 9 - 1706160735 1 L-F2-057 CONTENTS 3 SPECIFICATIONS AND REQUIREMENTS 4 IMPORTANT SAFETY INFORMATION 5 VENTILATION AND CONFINED SPACE SAFETY INFORMATION 6 MINIMUM CLEARANCES TO COMBUSTIBLES 8 PRE -INSTALLATION AND FIREPLACE PREPARATION SAFETY 9 INSTALLATION SAFETY INFORMATION 10 OPERATIONAL SAFETY INFORMATION 11 CLEANING AND SERVICING IMPORTANT INFORMATION 12 BURNER PARTS LIST - MANUAL SERIES 13 BURNER PARTS LIST - 01V SERIES 14 BURNER PARTS LIST - 12 SERIES 15 BURNER PARTS LIST - 15 SERIES 16 LOGS PARTS LIST 17 WHEN USED AS A VENTED DECORATIVE APPLIANCE (PER ANSI Z21.60) 17 DAMPER CLAMP INSTRUCTIONS (WHEN USE AS A VENTED DECORATIVE APPLIANCE) 17 INSTALLATION 18 INSTALL BURNER 18 INSTALL REMOTE - 12 AND 15 MODELS ONLY (if equipped) 19 CONTROL SETTINGS 19 LIGHTING TEST 19 GAS PRESSURE •••• 19 PLACE DECORATIVE WOOD CHIP (if applicable) ▪ .. 20 LAVA GRANULES (DECORATIVE) • • 20 GLOWING EMBERS AND BRYTE COALS PLACEMENT • •• ' 21 LOG SET PLACEMENT • 25 INSTALL/REPLACE BATTERIES (IF APPLICABLE) • • • • • • • 25 REMOTE TRANSMITTER BATTERY .. • •• 25 REMOTE RECEIVER BATTERIES • •• •• 26 CHECK GAS PRESSURE '• •• '• • • 26 12 VALVE•• •▪ • • 26 01 V AND 15 VALVE • • • "' '• • 27 LIGHTING INSTRUCTIONS - MANUAL VALVE ••• 28 LIGHTING INSTRUCTIONS - SERIES 12 VALVE 29 LIGHTING INSTRUCTIONS - SERIES 15 VALVE 30 LIGHTING INSTRUCTIONS - 01 V(P) VALVE 31 CLEANING AND SERVICING SAFETY INFORMATION 32 CLEANING AND SERVICING 32 TO CLEAN THE BURNER SYSTEM 32 CLEANING AND SERVICING THE ODS PILOT 33 SYNCING THE REMOTE SYSTEM 33 OPERATING THE BURNER SYSTEM 34 CHECKING THE ODS PILOT FLAME APPEARANCE 35 TROUBLESHOOTING 38 WARRANTY .• • ••. • •••• . .. • . • • • .... • . . .... . .• .. . REV 9 - 1706160735 2 L-F2-057 SPECIFICATIONS AND REQUIREMENTS WARNING:This appliance is for installation only in a: 1. Solid -fuel -burning masonry or UL-1 27 factory -built fireplace, or 2. Listed ventless firebox enclosure. It has been designed certified for these installations. Exception: DO NOT install this appliance in a factory built fireplace that includes instructions stating it has not been tested or should not be used with unvented burner systems. Note: Installation in any other fireplace is prohibited and will void any approvals and warranties. Height -U Dept" rent r i"IhFopening Fireplace Dimensions Fig. 3-1 Any installation of this appliance is subject to minimum fireplace size requirements below: Burner Model Minimum Fireplace Size (refer to Fig. 3-1) BTU Rating Width Depth Height Nat. Gas L.P. Gas Front Rear; Low Settingt High Setting Low Settingt High Setting G10-16/18 (16118" log set) G10-24/30 (24" log set) 22' 28" 20" 20" 13" 18" 18" 26k 19k 35k 24k 19k ' 32k 37k 37k 14" 37k G10-24/30 (30" log set) 34' 20" 14" 18" 19k 37k 19k * based on minimum depth t Low Setting is only available on 01V &15 models This burner system is equipped with an Oxygen Depletion Sensor (ODS) safety pilot system. The ODS senses the amount of oxygen available in the room and shuts the burner system off before the oxygen level drops below 18%. The pilot can only be relit when fresh air is available. This may require opening a window or a door to another room or cracking the damper open slightly. This burner system has been certified to two standards: UNVENTED ROOM HEATER -ANSI Z21.11.2 VENTED DECORATIVE APPLIANCE -ANSI Z21.60 Check local or state codes to determine if vent -free heaters are permitted in your locality before you install this burner system as a vent -free appliance. If not permitted, you may install and operate this burner system as a vented appliance. This unit may not be installed in a vented fireplace with a chimney of less than 15 feet in height. Observing minimum fireplace dimensions n centering the appliance in the fireplace will ensure adequate.... clearance for operation and servic gg• It may be • • necessary to disconnect tlle•irl t for sOm2 types•et • • • service. :..., : •••• • • . . .... . . . .. .. .. • . . • ..• . .... . • .... Minimum Permanent Ghhtittey Vent Opening in sq. in. (when used a:s a ventedapl1llianci7' Table 3-1 Factory built fitegigces*: 6 ' Chimney Height 16/18" •• 24/30" 15' 15 17 20' 13 14 25' 12 12 30' 11 11 `For masonry -built fireplaces, add 10 sq. in.'to amount shown. Specification Value Qty. Remote receiver battery type AA battery 4 12 and 15 Models remote transmitter battery type — 12V battery 1 01 V Models remote transmitter battery type 9V battery 1 Table 3-2 - Technical Data (if applicable) • :'• . .1 • • REV 9 - 1706160735 3 L-F2-057 IMPORTANT SAFETY INFORMATION UNVENTED ROOM HEATER GENERAL SAFETY INFORMATION A. WARNING: CARBON MONOXIDE POISONING MAY LEAD TO DEATH. Early signs of carbon monoxide poisoning are similar to the flu, with headaches, dizziness, and/or nausea. If you have these signs, the gas appliance may not be installed correctly, or may not be working properly. GET FRESH AIR AT ONCE! STOP USING THE APPLIANCE IMMEDIATELY! Some people, including pregnant women; persons with heart or lung disease, asthma, or anemia; those under the influence of alcohol; and persons at high altitudes, are more affected by carbon monoxide than others. (The appliance must be serviced by a qualified professional service technician before use). B. If any soot appears on the appliance or other areas of the fireplace in which this appliance is installed, shut system off and call a qualified professional service technician, vent -free gas burner system technician, or your local gas company. C. This appliance may be installed in an aftermarket, permanently located, manufactured (mobile) home where not prohibited by local codes. Installation of appliances designed for manufactured homes or mobile homes must conform with the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280 in the U.S.; or with CAN/CSA Z240 MH, Mobile Housing in Canada; or with ANSI/NCSBCS A225.1/NFPA 501A, Manufactured Home Installations Standard when none of the previously referenced standard are applicable. D. Eliminate drafts before using the gas appliance by closing heating and air conditioning vents, returns, and outside air vents. Fans blowing directly into the fireplace must be turned off when this appliance is operating. E. WARNING: This appliance is for installation only in a solid -fuel -burning masonry Or'tii. 127 factory -built fireplace or in a listed ventless firebox enclosure. It has been d4j94'oertified J these installations. Exception: DO NOT install this appliance in a factory -built firplaCe that jrictudes instructions stating it has not been tested or should not be used with unventedgee'burner systems .'• . F. WARNING:`DO NOT MODIFY THIS VENT -FREE HEATER OR ITS CON1I'J •S. A4re innge may be dangerous. Improper installation or use of your vent -free gasappGance oan.cause..: serious injury or death from fire, burns, explosions, or carbon monoxide poisoning. • • • • • • G. State and local codes may only allow operation of this appliance in a vented cor guralioo nheck:°' your state or local codes. . .. ... .. . ... . . H. WHEN INSTALLING AS A DECORATIVE VENTED APPLIANCE, THE UNIT MUST CONFORM TO ALL LOCAL CODES AND TO THE LATEST EDITION OF THE NATIONAL FUEL GAS CODE ANSI Z223 1/N FPA54. Important: For safe operation and proper performance of this product and to comply with certification, listings, and building code acceptances, use ONLY Peterson Fyre controls, parts, and accessories that have been specifically listed or certified for use with this burner system. Use of other controls, parts, or accessories is prohibited and will void all warranties, certifications, listings, and building code approvals, and may cause property damage, personal injury, and loss of life. • .. . . ... . • VENTILATION AND CONFINED SPACE SAFETY INFORMATION Your vent -free gas burner system SHALL NOT BE INSTALLED IN A CONFINED SPACE or unusually tight construction unless provisions are made for adequate combustion and ventilation air. • The National Fuel Gas Code, ANSI Z223.1/NFPA 54 defines a confined space as a space whose volume is less than 50 cu. ft. per 1,000 BTU per hour (4.8 meters 3 per kw) of the aggregate input rating of all appliances installed in that space. • An unconfined space is a space where volume is at feast 50 cu. ft. per 1,000 BTU per hour (4.8 meters 3 per kw) of the aggregate input rating of all appliances installed in that space. • Rooms communicating directly with the space in which the appliances are installed, through openings not furnished with doors, are considered a part of the unconfined space. WARNING: Do not install the unvented burner system where the room is considered a confined space (see Fig. 5-1). To determine if the area where this burner system is to be installed fits ttie definition of an unconfined space, multiply the length of the room by the width of the room by the height of the room, then multiply by 20. The result is the maximum BTU allowed. (Length x Width x Height x 20 = Maximum BTUs allowed) Example: To install -a vent -free gas burner system with 36,000 BTU, maximum, in a space with no other gas -burning appliances, the space MUST be 1,800 cu. ft. or larger. Assuming an 8' ceiling, floor dimensions must be a minimum of 225 sq. ft., i.e.; 18'x12.5'=225 sq ft (see Fig. 5-1). L xW x H x 20 = Maximum BTU allowed WARNING If the area in which the heater may be operated is smaller than that defined as an unconfined space or if the building is of unusually tight construction, provide adequate combustion and ventilation air by one of the methods described in the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Air for Combustion and Ventilation, or applicable local codes. REMEMBER L x W x H x 20 = MAXIMUM BTUs ALLOWED If the space is smaller than the above formula allows, and/or smaller than the examples and diagrams on this page specify, DO NOT install the vent -free burner system unless provisions for additional combustion and ventilation air are made. IT MAY BE NECESSARY TO OPEN A WINDOW, SLIGHTLY (1"- 2") OR OTHERWISE INCREASE VENTILATION. CONDITIONS REQUIRING THIS INCLUDE, BUT ARE NOT LIMITED TO: 1. Installation in a CONFINED SPACE. 2. Installation in a HOME OF UNUSUALLY TIGHT CONSTRUCTION**. 3. Installation at HIGH ALTITUDES. 4. Certain MEDICAL OR PHYSICAL CONDITIONS OF THE HOMEOWNER that may be adversely impacted by cp•pustion products created by burnincf .batOlral or.... •propane gas. • •• • • •• •• Installation in a tightly gmjtucted•hgme an• i/•••: or installation at high altitudes may cause yotrr,• • •: vent -free burner system to produce exci §Mt heat or •. excessive moisture. The oxygeSrdgpletice sensor may: • • • shut down the burner systent.'f 1 se conditions may be• •: • corrected by opening a wind 8V4i'atherwiselncreasing •. i the number of air changes ir) the home.• • •. **Unusually tight construction is defin'e8 as'constru fdh wlsere: • . a. Walls and ceilings exposed to the outside atmosphere have a' continuous water vapor retarder with a rating of 1 perm (6x10-1 t kg per'pa-sec-m2), or less' with openings gasketed or sealed; b. Weather stripping has been added on openable windows and doors, and c. Caulking or sealants are appliedtoareas such as joints around window and door frames, between sole plates and floors, between wall-ceilingjoints, between wall panels, at penetrations forplumbing, electrical, and gas lines, and at other openings. , This vent -free burner system has been certified to function safely and reliably with emission by-products well within accepted safety and health standards. Your specific medical or physical condition may render you more sensitive to products created by burning; natural' or propane gas. If this is the case, you should open window or otherwise increase ventilation. • MINIMUM CLEARANCES TO COMBUSTIBLES ABOVE THE FIREPLACE: If the vent -free burner system is installed in a factory built fireplace, follow the manufacturer's guidelines for minimum clearances to combustibles. In the absence of such guidelines, follow the instructions below: Clearances to Combustible Construction: Sidewalls: 6" from side of fireplace opening (Fig. 6-1). Ceiling: 42" from top of fireplace opening (Fig. 6-1). Flooring: See IN FRONT OF FIREPLACE section below. Mantel: See ABOVE THE FIREPLACE section below & Fig. 6-1. Also see Fig. x-1, & x-2 on following page). Note: Clearances to combustible construction are those distances required to ensure that fireplace mantels, facings, walls, ceilings, and floorings will not catch fire. In most cases, these clearances should also be adequate to prevent any discoloration or warping due to heat. However, every gas burner installation presents a different and unique set of circumstances involving many variables beyond the control of the manufacturer. These include paint or finish composition, previous exposure to heat, methods and quality of construction, air flow patterns, glass doors, fans or blowers, etc. IN FRONT OF THE FIREPLACE: Because of these variables, we cannot guarantee that heat warping or discoloration will never occur. The potential for heat warping or discoloration may exist no matter what item(s) you are burning in the fireplace, including wood. Minimum clearances to side walls and ceiling 42• Fig. 6-1 Side wall: 6" from side of fireplace opening. Ceiling: 42" from top of fireplace opening. , The dimensions in Fig. 6-1 are MINIMUM CLEARANCES to maintain when you install this burner system. BOTH SIDES of the fireplace opening MUST BE AT LEAST 6" from any combustible sidewalls. The ceiling MUST BE at least 42" from the top of the fireplace opening. • • • Be certain that combustible flooring material (i.e.: carpet, tile, etc.) is not too close to• lff3tent-free unit. If thl vent -free burner system is at floor level or less than 6" above the floor. there MUST re afleast 1?,".4toot) o? o. noncombustible material between the front of the fireplace and any combustible flooring,,.,,• •� .• .. .• . ..• . ••• • To install the vent -free burner system, there must ALWAYS be noncombustible or•he• at-esistgp •rgikteriali immediately above the fireplace opening. Heat resistant materials (i.e., marble or slate) g14st be tt least 5/8': thick. Sheet metal should not be installed onto combustible materials. O •• • •••. • • • .• If you DO NOT install a fireplace hood, there MUST be at least 12" of noncombustible or heat resistant material immediately above the fireplace opening (see A in Fig. x-1 on the following page). If you DO install a fireplace hood, there MUST be at least 10" of noncombustible or heat resistant material immediately above the fireplace opening (see B in Fig. x-2 on the following page). If there is a wooden mantel, shelf, or other combustible projection above the fireplace, follow the information in the Figures on the next page. EXAMPLE: If the fireplace has a combustible projection (mantel or shelf) 20" above the top of the firebox, the maximum horizontal projection out from the face of the fireplace will be: 1. If a fireplace hood is not installed 2.5" (see Fig. x-1 on the following page). 2. If a fireplace hood is installed 10" (see Fig. x-2 on the following page). A fireplace hood deflects heat away from the fireplace face and mantel, reducing the potential for heat related warping or discoloration. The use of a fireplace hood is highly recommended. DO NOT place any combustible decorations/items on the mantel or above the fireplace. IF YOU CANNOT MEET THESE MINIMUM CLEARANCES, YOU MUST OPERATE THE VENT -FREE BURNER SYSTEM WITH THE CHIMNEY FLUE DAMPER OPEN. • •. • • .• .. • • • .. . 6 MINIMUM CLEARANCES TO COMBUSTIBLES (Cont.) IF YOU CANNOT MEET THESE MINIMUM CLEARANCES, YOU MUST OPERATE THE VENT -FREE GAS BURNER SYSTEM WITH THE CHIMNEY FLUE DAMPER OPEN. Mantel clearance without hood 34" 32"I }— 30" —} 28" I 25" 20" 12" 14" 12" 10" 8" 6" 2.5" .75" Mantel clearance with hood * ' Standard Fireplace Hood with minimum 4" horizontal projection Horizontal projection from face of fireplace Fire resistant material Any combustible material (mantel) must be within the shaded area as shown above Fig. 7-1 14" 12" 10" 8" 6" 2.5" 1.5" 12" 10" 1 T 20" 22" 17" " 15" T 24" Firebox Top of firebox Fireplace hood with minimum 4' horizontal projection Firebox Fig. 7-2 . . . . . .. . • .... . • .... .. •• .•.. .. • • .. .. • ... . • ... . .. . ... • .• . •.• . ... . • • . • . ...... • • .• • . . ..• . ... . .. I.• . �.. • . .. . . 7 PRE -INSTALLATION AND FIREPLACE PREPARATION SAFETY CAUTION: Installation and repair must be done by an NFI certified or other qualified professional installer. Installer: Carefully read these instructions before installing this gas burner system. Be sure you understand all safety precautions and warnings contained in this manual. PRE -INSTALLATION AND FIREPLACE PREPARATION SAFETY GUIDELINES A. CAUTION: If not installed, serviced, and used correctly per these instructions, this product can cause serious personal injury, property damage, or loss of life. B. WARNING: Before installing in a solid -fuel -burning fireplace, the chimney flue, damper, and firebox must be thoroughly CLEANED of soot, creosote, ashes, and loose paint by a qualified chimney cleaner. Some fireplaces (especially older ones) may need repair prior to installing this appliance. C. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is NOT CONVERTIBLE for use with other gasses. CHECK GAS TYPE (natural or L.P): The gas supply must be the same as stated on your burner system rating plate. If gas supply is different, DO NOT INSTALL. Contact your dealer for immediate assistance. D. Any outside air ducts and/or ash dumps located on the floor or walls of the fireplace must be permanently sealed shut before the installation. Use a heat -resistant sealant. Do not seal the chimney flue damper. E. INSUFFICIENT GAS PRESSURE WILL KEEP THE ODS (OXYGEN DEPLETION SENSOR) PILOT FROM OPERATING PROPERLY. DO NOT USE IF GAS PRESSURE IS LOWER THAN THE MINIMUM REQUIREMENT. F. The minimum inlet gas -supply pressure for purposes of input adjustment is Ewater column (w.c.) on natural gas and 11" w.c. on L.P. gas. Insufficient gas pressure will affect proper operation of the ODS pilot. Do not install this gas appliance if minimum pressure is not available. The maximum inlet gas -supply pressure is 10.5" w.c. on natural gas and 13" w.c. on L.P. gas. The L.P. source must be regulated. (Do not connect this appliance directly to an unregulated L.P. gas tank - this can cause an explosion.) Do not connect this appliance to a portable L.P. gas cylinder. G. The gas piping system must be sized to provide minimum inlet pressure at the maximum flow rate (BTU/hr). Undue pressure loss will occur if the pipe is too small, or the run is too long. Gas supply pipe must be 1/2" minimum interior diameter. If the gas line is longer than 20', a larger diameter line may be necessary. Refer to the NFPA 54 guidelines for further details. • • • • • • H. The minimum clearance from the fireplace opening to combustible materials on sidb wa?l and ceMing must be maintained as outlined in MINIMUM CLEARANCE TO COMBUSTIBLES - WALLS MID CEItThIt . I. •• • At least 10"-12" of noncombustible or heat -resistant material is required above tlae•f3replace. A fireplace. • • hood will be required to act as a heat deflector in protecting combustible fireplace .lirreaI ds mantel) if certain minimum clearances cannot be met. S... • • • • • J. Be certain that combustible flooring material (i.e., carpet, tile, etc.) is not too close.tp•this gas sppliance. If this appliance is at floor level or less than 6" above the floor, there must be at least.1.2' Qf noncombustible material between the base of the fireplace and any combustible flooring. • K. Input ratings shown in BTU per hour are for elevations up to 2,000 ft. For elevations a8eve 2,000 ft., refer' totheNational Fuel Gas Code or contact the Robert H. Peterson Company before installing this product. L. This gas appliance and its main gas valve must be disconnected from the gas -supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig. M. This gas appliance must be isolated from the gas -supply piping system by closing the equipment shutoff valve connected to the gas -supply line during any pressure testing of the gas -supply piping system at test pressures equal to or less than 1/2 psig. N. Do not use this appliance if any part has been underwater. Immediately call a qualified professional service technician to inspect the appliance and to replace any part of the control system and any gas control that has been underwater. WARNING THIS APPLIANCE IS EQUIPPED FOR EITHER NATURAL OR PROPANE GAS. FIELD CONVERSION IS NOT PERMITTED. • .. • • • • • 8 INSTALLATION SAFETY INFORMATION INSTALLATION SAFETY GUIDELINES A. Carefully inspect the burner and log cartons for shipping damage. If any parts are missing/damaged, call your dealer. Do not attempt to install the appliance unless all parts are in good condition. B. Correct installation of the glass or the ceramic refractory log set and proper placement and installation of the burner assembly, including ember placement and Lava Granule placement, are imperative to safe operation of your set. Problems WILL occur if all items are not properly installed. Reference the INSTALLATION section, LOG PLACEMENT. C. When installing in a wood -burning fireplace, center the appliance in the fireplace while making certain that no part of the assembly protrudes (forward) beyond the face of the fireplace. DO NOT PUSH THE UNIT ALL THE WAY TO THE BACK. D. If you use Lava Granules, or glass or gems, for decorative use, do not allow these accessories into or onto any part of the burner or on the logs. Lava Granules, or glass or gems used to accessorize the vent -free burner, should only be placed on the floor of the fireplace, in front of and to the sides of the burner, but away from the controls. E. DO NOT PLACE logs or other accessories, such as wood chips, pine cones, or vermiculite, on this appliance. These items will cause improper burning, sooting, and/or high levels of carbon monoxide. Additional logs and/or accessories may be placed around the burner system, as long as they do not interfere with the burning of your gas appliance. F. Due to high temperatures, this appliance should be located out of traffic and away from furniture/ draperies. G. A fireplace screen must be in place when this gas appliance is in operation. Unless other provisions for combustion air are provided, the screen shall have an opening(s) for introduction of combustion air. H. Connecting directly to an unregulated L.P. tank can cause an explosion. I. Special care is required if you are installing the unit into a SUNKEN FIREPLACE. You must raise the fireplace floor to allow access to gas controls.This will ensure adequate airflow and guard against sooting. Raise the fireplace floor using noncombustible materials. J. A vent -free room heater having an input rating of more than 10,000 BTU per hour shall not be e tailed in a bedroom (ANSI Z21.11.2). • ▪ •• •••• •••• If local codes allow, you may install a G8E-xxR burner, having a rating of 9,500 BbYU,In a tfrot�m. An • unvented room heater having an input rating of more than 6,000 BTU per hour s• hall not be installed in• • • • a bathroom (ANSI Z21.11.2). : •. •....• • •.•I Fireplace Floor Requirement • • DO NOT install this burner system if the fireplace hearth is recessed. The filLplaCe floor must be at• • • the same level as or larger than the fireplace front opening. An ash lip or recess rriajPAbt exceed 3/4". See Fig. 9-1 below. • • Note: If glass doors are used: the fireplace floor must not be blocked by the doorii►ame; the frame must:"' have openings to allow for fresh air circulation. ' • Fireplace opening ASH LIP OR RECESS ABOVE 3/4° NOT PERMITTED (burner system) Fireplace floor ASH LIP OR RECESS UP TO 3/4" PERMITTED. S. • • .. • • •• • • • •. • 9 OPERATIONAL SAFETY INFORMATION OPERATING YOUR UNVENTED GAS APPLIANCE SAFELY AND CORRECTLY A; SOLID FUEL MUST NOT BE BURNED in a fireplace where this vent -free gas appliance is installed. B. GLASS DOORS MUST BE FULLY OPEN when this vent -free gas appliance is operating. This appliance MUST NOT BE ON if glass doors are closed, as it can lead to sooting, burner outages, and possibly explosion, causing damage or injury. C. WARNING: DO NOT ALLOW DRAFTS INTO OR AROUNDTHE FIREPLACE. CLOSE (SHUT) HEATING AND AIR CONDITIONING VENTS, RETURNS, AND OUTSIDE AIR VENTS. DO NOT OPERATE FANS (WINDOW FANS, CEILING FANS, FLOOR FANS), WHICH MAY ALTER FLAME PATTERNS. Sooting, excess carbon monoxide, or ODS pilot outages may occur due to drafts. D. WARNING: DO NOT USE A BLOWER INSERT, HEAT EXCHANGER INSERT, or any other accessory that is not specifically certified for use with this vent -free gas appliance. E. Make sure there is adequate combustion and ventilation air when this gas apgiopce is operating. You may need to crack the damper or open a window slightly. •.. • •' F. THIS APPLIANCE MUST BE MAINTAINED IN AWELL-CLEANED C#ITIOC»ALL TIMES. REGULAR (AT LEAST ONCE PER YEAR) CLEANING OFTH+IBBURNER AND. ODS PILOT IS REQUIRED BY A QUALIFIED PROFESSIONAL SERW/ICF.TECHIUICIAN.• G. To light this appliance, it may be necessary to purge the unit for longe,-•tan opepinute after long periods of non-use. • • • • •• • • • .• • . H. If you operate this vent -free gas appliance fueled by L.P., operating:chracterg t .may vary as, the fuel in the tank approaches empty (less than 1/4 full j Sooting and 9ther: increases in combustion by-products will occur. Turn off the appliance, refill the L.P.tank, and have the burners cleaned. I. During manufacturing, various parts of this unit are treated with oils or paints. Though not harmful, they may produce annoying smoke and smells as they are burned off during initial operation. This is a normal occurrence. Initial break-in period should last four to six hours; maximum ventilation should be provided by opening windows, doors, or chimney flue. J. Keep the area around your gas appliance clear of combustible materials, gasoline, and any other flammable vapors/liquids. Provide adequate clearance for servicing and operation. Be especially cautious if this gas appliance is installed in a basement or converted garage. K. Do not place clothing or any flammable material on or near your vent -free gas appliance. Matches, paper, garbage, or any other material must -not be thrown on top of the logs, burner, or into the flame. L. Young children should be carefully supervised when in the same room with this appliance. M. Children and adults should be alerted to the hazard of high surface temperatures and should stay away to avoid burns or clothing ignition. • • • . 10 OPERATIONAL SAFETY INFORMATION (Cont.) OPERATING YOUR UNVENTED GAS APPLIANCE SAFELY AND CORRECTLY N. This appliance is intended for supplemental heating, and is not a primary heating ,source. Water vapor produced by vent -free burner systems can create moisture problems in a home when operated for extended periods of time. If condensation begins to occur, open your damper or a window. O. If the gas quality is poor or pressure low, your ODS pilot may not stay lit, the burners may produce soot, or the unit may backfire. Contact your local gas supplier immediately. P. This appliance is designed for adults to be present while in operation. Do not leave this unit burning when unattended or while sleeping. This is an attended appliance. Q. WARNING: Failure to keep the primary air opening(s) of the burner(s) clean may result in sooting and property damage. R. WARNING: All previously applied loose material, such as embers, must be removed prior to reapplication. All replacement loose material must be purchased from the original appliance manufacturer. S. Unusually tight construction is defined as: .... . . • .• •••• • • .. .. . .. . ..• a. Walls and ceilings exposed to the outside atmosphere have a contirxfows water'vapor retarder with a rating of 1 perm (6x1011 kg per pa-sec-m2) or lest INV openings that are sealed or use gaskets; •.:..• b. Weather stripping has been added on openable windows and do?Yfij:AND .::.:. c. Caulking or sealants are applied to areas such as joints around•Aeymlow and door frames; between sole plates and floors; between wall -ceiling joints:betweerkvall • panels; at penetrations for plumbing, electrical, and gas lines; andatoiher openings.. T. Burning candles, air fresheners and sprays will cause objectionable odors to be created by the unvented burner system. .. • . ... • • . CLEANING AND SERVICING IMPORTANT INFORMATION It is imperative that you maintain your unvented gas appliance by having it cleaned and serviced regularly. A qualified professional service technician shall inspect and service this unit at least annually. (Read and follow the CLEANING AND SERVICING sections for details.) Failure to provide reasonable and necessary maintenance as outlined in the owner's manual will cause your appliance to malfunction and will void your warranty. 11 BURNER PARTS LIST - MANUAL SERIES Note: Photos not to scale 24/30" model shown Standard model shown here. Burner system is also available in stainless steel. Replacement parts can be ordered from your local Real Fyre dealer. . . . . . .. • . .... . . .... ... • • .... . .. . . . • .. . . .. .. • . . • .. • • • . . •. .. . ... • • Item Description 16/18" model Part No. Qty. 24/30" model Part No. Qty. 1. ODS pilot assembly(natural) ODS-0001 1 ODS-0001 1 or ODS pilot assembly (propane) V ODS-0002 1 ODS-0002 . 1 2. Control valve (natural) SV-26 1 SV-26 1 or Control valve (propane) SV-27 1 SV-27 1 3. Pressure regulator (natural)' PR-2NAT 1 PR-2NAT 1 or Pressure regulator (propane)' PR-1 LP 1 PR-1 LP 1 4. Piezo igniter PZ-1 1 PZ-1 1 5. Flex connector (w/ adapter)', 3/8" O.D. X 30" CK-10 1 CK-10 1 6. Damper clamp .. DC-1 1 DC-1 1 7. Glowing embers EM-10 1 * - EM-10 --,-- 1 8. Bryte coals EMV-1 1 EMV-1 1 9. Lava granules LF-5 1 LF-5 1� Not shown •... • • • .... .... ... • . ... • • • .... .... • 12 BURNER PARTS LIST - 01 V SERIES Note: Photos not to scale 24/30" model shown Standard model shown here. Burner system is also available in stainless steel. Replacement parts can be ordered from your local Real Fyre dealer. • • • . . .. . . .... . . .... . . .. .. • .. . . • . •.... . . . • ..• . . • . . • • • . • • . ..... .. . ... . . .. .. Item Description 16/18" model Part No. Qty. 24/30" model Part No. Qty. 1. ODS pilot assembly (natural) ODS-0001 1 ODS-0001 1 or ODS pilot assembly (propane) ODS-0002 1 ODS-0002 1 2. Control valve (natural) SV-41 1 SV-41 1 or Control valve (propane) SV-42 1 SV-42 1 3.� Control module and receiver AR-01 V 2 1 AR-01 V-2 1 4. Remote transmitter AT 01 V-2 1 AT-01 V-2 1 5. r Decorative wood chip WC-1-5 t WC-1-5 1 6. Flex connector (w/ adapter), 3/8" O.D. X 30" CK-10 1 CK-10 1 —I 7. — Damper clamp 1 DC-1 1 DC-1 8. Glowing embers EM-10 1 EM-10 1 Bryte coals EMV-1 1 EMV-1 1 _9. 10. Lava granules LF-5 1 LF-5 1 13 BURNER PARTS LIST - 12 SERIES Note: Photos not to scale 24/30" model shown Standard model shown here. Burner system is also available in stainless steel. Replacement parts can be ordered from your local Real Fyre dealer. 11 la*. • 4; -4• • • . .... O . . • .. • . • . .. • .. • . . . ..• • . . ... • Item Description 16/18" model Part No. Qty. 24/30" model Part No. Qty. 1. ODS pilot assembly (natural) ODS-0003 1 ODS-0003- . 1 _ or ODS pilot assembly (propane) ODS-0004 1 ODS-0004 1 2. Control valve (natural) SV 8 1 SV-8 1 or Control valve (propane) SV-8P 1 SV-8P 1 3. Toggle. switch SW-2 1 — SW-2 1 4. Piezo igniter PZ-1 1 PZ-1 1 5. Rex connector (w/ adapter) 3/8 O D. X 30" -- R ;... CK 10, 1 CK-10 1 .^;,«...--- .�__;__._,.. _._.,.,.,..:-_.., .<.......___—._..— Remote kit' ._a...,...:,-=,_.�s r --....-.,,,..- -.......-- 6' (includes receiver, transmitter, batteries, plastic cover) RR-1A 1 RR 1A 1 7. Remote transmitter (only)' ATR1-1 1 ATR1-1 1 8. Decorative heat shield * HS-36 1 HS-36 1 9. - Damper clamp DC-1 � 1 DC-1 1 10. Glowing embers EM-10 m 1 _ EM-10 1 11. Bryte coals EMV 1 1 EMV 1 1 12. Lava granules LF-5 1 LF-5 1 * If equipped .. .. . .. .. .. . .... . ... .... . . . .... 14 BURNER PARTS LIST - 15 SERIES Note: Photos not to scale 24/30" model shown Standard model shown here. Burner system is also available in stainless steel. Replacement parts can be ordered from your local Real Fyre dealer. • • • • y • • Y !f • •.•:• • •• i • • • .•..i •••. • • • • .••. • • .• •• • • • • • • • • . • •. • •.• • •• Item Description 16/18" model Part No. Qty. 24/30" model Part No. Qty. 1. ODS pilot assembly (natural) ODS-0001 1 ODS-0001 1 or ODS pilot assembly (propane) ODS-0002 1 ODS-0002 1 2. Control valve (natural) SV-24 1 SV-24 1 or Control valve (propane) SV-25 1 SV-25 1 3. Decorative wood chip WC-1-5 1 WC-1-5 1 4. r T Flex connector (w/ adapter), 3/8" O.D. X 30" CK-10 1 CK-10 .1 -r-r _ ____ 5. Remote kit * VR-1A 1 VR-1A 1 (includes receiver, transmitter, batteries, plastic cover) .___ 6. Remote transmitter (only)' _ AT-1 �. 1 AT-V1-1 1 7. Decorative heat shield " HS=36 1 HS-36 1 8. Damper clamp DC-1 1 DC-1 1 9. embers EM10' 1 EM-10 1' 10. _Gl_owing Bryte coals EMV 1 1 EMV-1 1 11. Lava granules LF-5 1 LF-5 1 * If equipped .• ••4 • •.••4 ••••l , • ..i • •••.4 • 15 LOGS PARTS LIST V Note: The log set is packed separately. CH(AS,FR)-16/18 Log Sets Item Description Charred Age Split (CHAS) Part No. Qty. Charred Frontier Oak (CHFR) Part No. Oty. 1. 2. 3. 4. Rear log CHASL-15BR 1 CHFRL-15BR 1 Front log CHASL-16/18BF 1 .� .�.. CHFRL-16/18BF 1 Left top log �~ CHASL-11TL 1 CHFRL-11TL 1 Right top log CHASL-9TR 1 CHFRL-9TR 1 5. Center top log CHASL-6TC 1 CHFRL-6TC 1 CHAS-16/18 Log Set Shown .... • . • • .... . . • . .. . .. . • . . ..• . • • •/ .... . . . .... • . .. . .. . . . .• . . • . . • • • . • .• .. . . ... . .. .. CH(AS,FR)-(24,30) Log Sets Item Description Charred Age Split (CHAS) Part No. Oty. Charred Frontier Oak (CHFR) Part No. Oty. 1. or 2. or 3. 4. 24" Rear log 30" Rear log r T 24" Front log 30" Front log CHASL-20BR 1 CHASL-24BR 1 CHFRL-20BR 1 CHFRL-24BR 1 CHASL-24BF 1 CHASL-30BF 1 CHFRL-24BF 1 CHFRL-30BF 1 Left middle log Right middle log CHASL-12TL 1 CHFRL-12TL, 1. CHASL-12TR 1 CHFRL-12TR 1 5. Center top log Outer -left middle log CHASL-7T 1 CHFRL-7T 1 6. 7. CHASL-9T 1 CHASL-10T 1 CHFRL-9T 1 Outer -right middle log CHFRL-10T 1 CHAS-24 Log Set Shown .� :. . ... • . . . .... . .... . .. • . . ... .... . .... 16 WHEN USED AS A VENTED DECORATIVE APPLIANCE (PER ANSI Z21.60) This appliance is for installation in a solid -fuel -burning fireplace (masonry fireplace or manufactured fireplace) with a working flue and constructed of noncombustible material. This burner system may be installed as vented decorative appliance in compliance with ANSI Z21.60 and National Fuel Gas Code, Section 6.6. The minimum permanent free opening of the fireplace chimney or chimney damper must be met per the Chimney Vent Opening Table on pg 3 of this manual. Chimney damper must be fixed in a manner to maintain permanent free opening at all times. To accomplish this, install a screw or bolt in the edge of the damper to prevent closing, or drill holes in the damper or remove the damper. DAMPER CLAMP INSTRUCTIONS (WHEN USE AS A VENTED DECORATIVE APPLIANCE) If the burner system is installed as a vented decorative appliance: The damper clamp with hex bolt (Fig. 17-1) is provided as a means to prevent full closure of the damper blade. The clamp is easily attached to most damper blades with pliers or a wrench, and must be permanently installed. The clamp is designed to prevent accidental closure of the damper when installed as illustrated (Fig. 17-2 and Fig. 17-3). Should the clamp not fit, or fail to provide the permanent vent opening specified in Table 3-1, have a permanent stop installed, remove the damper blade, or have the damper cut to provide the minimum permanent opening required. The damper clamp is not required if the burner system is installed as an unvented room heater. Fig. 17-1 INSTALLATION Fie►J7•:2• • ••11 ..i . Fjg.17-3 .' ....1 BEFORE PROCEEDING, CAREFULLY READ ALL OFTHE IMPORTANT SAFETY INFORMATION CONTAINED IN THIS OWNER'S MANUAL, INCLUDING: A. Pre -Installation and Fireplace Preparation Safety Guidelines B. Ventilation and Confined Space Information C. Installation Safety Guidelines IMPORTANT Be sure you have read and understand all safety precautions and warnings contained in this manual. Note: To install the unvented gas burner system, the fireplace must have a gas -supply line; that has been installed by a.qualified professional service technician in accordance with all local codes. Refer to the PARTS LIST when installing the burner system. Tools Required: 1. Adjustable open-ended wrench 4. Soapy water solution and brush for leak detection 2. Pliers 5. Standard screwdriver 3. Propane gas -resistant pipe compound or Teflon 6. Manometer (for checking gas pressure) tape CHECK GAS TYPE (natural or propane). The gas supply must be the same as stated on the burner system rating plate. If the gas supply is different, DO NOT INSTALL. Contact the dealer for immediate assistance. WARNING Do not connect this appliance directly to a high-pressure natural gas line or an unregulated propane tank. WARNING: Failure to position these parts in accordance with these diagrams or failure to use only parts specifically approved with this unvented burner system may result in property damage or personal injury. 17 INSTALLATION (cont.) The Real Fyre burner system must be installed by a qualified professional service technician. Instructions must be followed carefully to ensure proper performance and full benefit from the burner system. Fireplace floor must be level, clean, and smooth. Important: When a stainless steel burner system is installed outdoors, ensure it is not directly exposed to the elements (precipitation, rain, wind, etc.). REFER TO THE PARTS LIST WHEN FOLLOWING THESE INSTRUCTIONS. 24/30" standard burner model shown here. Stainless steel models install the same. INSTALL BURNER 1. MAKE SURE THE FIREPLACE GAS SUPPLY IS TURNED OFF. 2. Locate the gas -supply stub inside the fireplace and remove the cap, if attached (reference Fig. 18-1). CAUTION: When removing the cap, make sure the stub does not turn, loosening the connection inside the wall. 3. Place the burner system in the fireplace. Center the burner in the fireplace. See Fig. 18-2. 4. Be sure gas to the fireplace is off. Remove the adapter connected to the flex connector (pre -installed on the burner system). Attach the adapter to the gas -supply stub using a pipe compound resistant to all gasses. Tighten securely. Then attach the open end of the flex connector to the adapter. Tighten securely. (See Fig. 18-1.) 5. LEAK TEST: Turn on the fireplace gas supply, and test at all connections for leaks using the appropriate soapy water solution. If bubbles appear, a leak is present. Turn off the gas and tighten at all connections. Repeat until no leaks are present. If a leak persists, turn off the gas supply and contact the local gas company or dealer. NEVER USE A FLAME TO CHECK FOR LEAKS. INSTALL REMOTE -12 AND 15 MODELS ONLY (if equipped) Note: For 01V models no remote installation is needed. Simply install the batteries in the remote transmitter. See INSTALL/ REPLACE BATTERIES section, then proceed to the following section. For 12 and 15 models: 1. At this stage the remote system batteries are to be installed. Reference the INSTALL/REPLACE BATTERIES section for details. 2. Locate the wires coming off of the remote receiver, and connect them to the two male prongs found on the valve (see Fig. 18-3). 3. Place the remote receiver at the front left corner of the fireplace. Place as far from the burner system as possible. See Fig. 18-4. 4. Place the plastic cover over the remote receiver with the open side facing forward to allow access to the receiver controls. Then place the decorative heat shield. See Fig. 18-4. Fig.18-1 Connect gas supply• Fig. 18-2 Centerpurpt,r in fireplace .. • • • • • Connect wires to male prongs on valve Fig. 18-3 Connect remote receiver to valve Receiver (w/ plastic cover and heat shield) Fig. 18-4 Place remote receiver . . .'• . • 18 INSTALLATION (Cont.) CONTROL SETTINGS It is recommended that before you install the decorative media, you familiarize yourself with the control valve layout. This will assist you when operating the burner system. See Fig. 19-1 through 19-4 for the control positions of your specific model. LIGHTING TEST Prior to proceeding with installation, perform a lighting test (see lighting instructions for lighting your burner). Allow the unit to completely cool after testing. IMPORTANT For all valves, the air MUST be purged from the gas line before the pilot will light and burn properly. The time needed to purge will depend on the length of the gas line to the unit and the amount of time since the unit or gas line was last used. It may take several minutes before all the air is purged and the pilot will light and burn properly. Reference the LIGHTING INSTRUCTIONS section in this manual. GAS PRESSURE At this stage, the gas pressure is to be checked. Reference the CHECK GAS PRESSURE section for details. PLACE DECORATIVE WOOD CHIP (if applicable) Place the decorative wood chip in front of the valve, with at least a 1/2" between it and the valve (see Fig. 19-5). CAUTION: Ensure the wood chip is placed at least a 1/2" away from the valve to avoid overheating and damage to the valve. CAUTION: BURN HAZARD! Wood chip will remain hot for some time after use. ON PILOT r I "v ON OFF a OW .,...% OFF Fig. 19-1 Manual valve operating positions Fig. 19-2 12 valve pperatirigAgsitions, • , • OFF IGNITION •PILQT','.ON /1/111 •• .• .. . -!•••• Fig. 19-3 15 valymperating positions • • Fig. 19-4 01 V valve operating positions •••41 Fig. 19-5 Place wood chip (if applicable) 19 INSTALLATION (cont.) LAVA GRANULES (DECORATIVE) 1. Spread the supplied lava granules on the floor of the fireplace; around the front and sides of the burner system (see Fig. 20-1). The lava granules may be placed around the remote receiver (as applicable). Leave the front of the receiver clear for control access. Note: DO NOT place any lava granules on the burner system, or behind it. GLOWING EMBERS AND BRYTE COALS PLACEMENT 1. Place the plowing embers evenly over the entire surface of the ember burner as shown in Fig. 20-2. Break up any clumps that may have developed during shipment. Store unused embers for later use/replacement. Important: Ensure the flash tube and carryover ports are kept clear at all times. See Fig. 20-3. Note: Ensure the porcelainized panels are clean of all dust. Use a clean soft cloth if necessary. See Fig 20-2. 2. Separate the bryte coals into small pieces, and evenly place them over the glowing embers as shown in Fig. 20-4. DO NOT add any additional embers or bryte coals to this log set. Any additional embers or bryte coals may cause unsafe operation. Fig. 20-1 Place lava granules Fig. 20-2 Place ai'o+n ir>rg embers:• Fig. 20-3 Keep flash tube & carryover ports clear Fig. 20-4 Place bryte coals • • • . • • • • • 20 INSTALLATION (cont.) LOG SET PLACEMENT You must position and maintain the log layout as shown here to ensure optimal operation of the burner system. CHAS log sets shown. Design may vary slightly; placement is the same. Locate and follow the appropriate section specific to your log set size. CAUTION: BURN HAZARD! Logs will remain hot for some time after use. If you need to reposition any log to maintain the proper layout, use heat -resistant gloves or allow logs adequate time to cool before handling. 16/18 Log Set Placement The underside of the bottom logs have cutouts and tabs that align over the burner. THE BOTTOM LOGS MUST BE FULLY SEATED ON THE BURNER. Certain logs have notches on them to allow for the logs to interlock in place. Place the rear log (log #1) as shown. Slide it forward on the grate. against the main burner bracket. The cutouts found on the underside of the log should align over the grate fingers. ENSURE THE LOG RESTS FLAT ON THE BURNER/GRATE. Logs snug against bracket Ensure the rear and front logs are snug up against the main burner bracket. Place the front loq (log #2) as shown. Slide it back on the grate. against the main burner bracket, The cutouts found on the underside of the log should.4Iig,n over the grate fingers. ENSURE THE,LOQRESTS FLAT ONTUE,.. BURNER/GRATE. :. • • . • •• .. . .. • . • • . • .. .. .. . . • . . • . . . • • • • . . .. . ... • . . • .• • . 21 INSTALLATION (cont.) Place the left middle loq (log #3) as shown.The log should lock in place over the logs below. Place the right middle loq (log #4) as shown.The log should lock in place over the logs below. Place the center top log (log #5) as shown. The log should lock in place over the logs below. After setting the logs into position as described above, ensure each is properly and firmly seated. The vent -free gas log set will not function as intended if the logs are not correctly positioned. When placed properly, the flames will not strike any portion of the logs. Periodically check the positioning of all logs to ensure proper log placement and stability. If any flame is striking the logs, recheck log placement. Adjust to conform with instructions. There should be no flame impingement on the logs. • • • •••• •• • • • •• • N• • • • • •• • •• • • • • • •••• • • •• •• .•. •• • • • • • •• • • • • •• • • • • • • • • • .• • • • • •• • • • • •• • • ••• • • • 22 INSTALLATION (cont.) 24 & 30 Log Set Placement The underside of the bottom logs have cutouts and tabs that align over the burner. THE BOTTOM LOGS MUST BE FULLY SEATED ON THE BURNER. Certain logs have notches on them to allow for the logs to interlock in place. Place the rear loq (log #1) as shown. Slide it forward on the grate. against the main burner bracket, The cutouts found on the underside of the log should align over the grate fingers. ENSURE THE LOG RESTS FLAT ON THE BURNER/GRATE. Logs snug against bracket Ensure the rear and front logs are snug up against the main burner bracket. Place the front loq (log #2) as shown. Slide it back on the grate. against the main burner bracket, The cutouts found on the underside of the log should align over the grate fingers. ENSURE THE LOG RESTS FLAT ONTHE BURNER/GRATE. • • • • • .. • . .... ••.. •• .. • • . •... . • .... .. • • . . ..• . .. . • . . .. . ... l .. . . . . Place the left middle loq (log #3) as shown. The log should lock in place over the logs below. Place the right middle log (log #4) as shown.The log should lock in place over the logs below. • .▪ . • • 23 INSTALLATION (cont.) F w` r7 `4a % ... r Place the center top log (log #5) as shown. The log should lock in place over the logs below. ' ..tf�U#k, r--. t!. 44, Place the outer -left middle log (log #6) as shown. The log should lock in place over the logs below. Place the outer -right middle loq (log #7) as shown. The log should lock in place over the logs below. After setting the logs into position as described above, ensure each is properly and firmly seated. The vent -free gas log set will not function as intended if the logs are not correctly positioned. When placed• properly, the flames will not strike any portion of the logs. Periodically check the positiegiong of all lore, ensure proper log placement and stability. If any flame is striking the logs, recheck log pjagerpent. Adlust. to conform with instructions. There should be no flame impingement on the logs. • • • • • • • . •... • • •• S. • . . • • • • • • • •• • • •• • • • • • •\ • - •. . • • • • .• • � • • • •.• • ... .• • • • • • • • • • • - 24 INSTALL/REPLACE BATTERIES (IF APPLICABLE) CAUTION: Ensure the unit is connected to the gas line and has been tested for leaks before you insert batteries. CAUTION: Turn off the remote and/or burner and allow the unit to completely cool prior to any battery replacements. Important: Prior to inserting batteries, always apply a small amount of dielectric grease to both ends of each battery. This will ensure conductivity and prevent moisture from affecting the contact. Important: Low/dead batteries will affect burner system operation. Replace batteries any time the burner will not turn on. REMOTE TRANSMITTER BATTERY 12 and 15 models (if equipped) The remote transmitter requires one 12V battery to operate (included). Locate the transmitter, remove the lid (found on rear), and properly insert the new battery as marked. Re -secure the lid. See Fig. 25-1. 01 V models The remote transmitter requires one 9V battery to operate (included). Locate the transmitter, remove the lid (found on rear), and properly insert the new battery as marked. Re -secure the lid. See Fig. 25-1. REMOTE RECEIVER BATTERIES 12 and 15 models (if equipped) The remote receiver requires 4 AA batteries to operate (included). Locate the remote receiver and turn it over. Slide open the lid, and properly insert the new batteries as marked. See Fig. 25-2. Replace the lid, then re -position the remote receiver in the fireplace. (Ensure the plastic cover and decorative heat shield are properly in place over the receiver:) 01V models The control module requires 4 AA batteries to operate (included). Locate the control module connected to the burner valve. Slide open the lid, and properly insert the new batteries as marked. See Fig. 25-2. Replace the lid. • 12 and 15 models Remove lid for 12V battery access 01 V models Remove lid for 9V battery access Fig. 25-1 Transmitter battery 12 and 15 models • 01 V Models ... . • •••. •• • • • • • .• • • 4 • • • . • . • • •. Fig. 25-2 Remote receiver batteries •... •••.4 25 CHECK GAS PRESSURE IMPORTANT Check the gas pressure with the system burning and the control fully ON. The burner system and its main gas valve must be disconnected from the gas -supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa). The burner system must be isolated from the gas -supply piping system by closing its equipment shutoff valve during any pressure testing of the gas -supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).This is accomplished by closing the gas -supply line valve. 12 VALVE Check the valve regulator pressure at the pressure inlet point (see Fig. 26-1). Turn the inlet screw counterclockwise 2 or 3 turns and then place the tubing of the pressure gauge over the pressure inlet point. (The test "inlet" tap is marked IN.) After taking the pressure reading, turn the inlet screw clockwise firmly to reseal. Do not over -torque. Check for gas leaks. 01V AND 15 VALVE 'Check the valve regulator pressure at the pressure inlet point (see Fig. 26-2). Turn the inlet screw counterclockwise 2 or 3 turns and then place the tubing of the pressure gauge over the pressure inlet point. (The test "inlet" tap is farthest to the gas - supply inlet.) After taking the pressure reading, turn the inlet screw clockwise firmly to reseal. Do not over -torque. Check for gas leaks. MANUAL VALVE The pressure regulator is preset at the factory and locked to discourage tampering. If the pressure is not as specified, replace the regulator with the correct part from the PARTS LIST in this manual. Remove the 1/8" pressure tap screw plug, located on the side of the regulator body. Install fitting and tubing of pressure gauge. After taking the pressure reading, re -install the pressure tap screw and check for leaks. GAS PRESSURE SPECIFICATIONS Fig. 26-1 12 valve: check pressure • Fig. 26-2 01 V & 1$ Mtge': check pressure • • • • •.•• Regulator •. • • • • •• ressure tap screw plug •• • Fig. 26-3 Manual valve: check pressure NATURAL GAS PROPANE GAS Outlet pressure reading: (Flame adjustment on high) Inlet pressure reading' 3.5" w.c. Max.10.5" w.c. Min. 5" w.c. Outlet pressure reading: (Flame adjustment on high) Inletpressure readingMax. 10" w.c. 13" w.c. Min. 11 w.c. • •.• • • • • • • � • • • 26 LIGHTING INSTRUCTIONS - MANUAL VALVE FOR YOUR SAFETY, READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result, causing property damage, personal injury, or loss of life. Do not use this appliance if any part has been underwater. Immediately call for a qualified professional service technician to inspect the appliance and to replace any part of the control system and any gas control that has been underwater. The Real Fyre burner system has an ODS pilot. When starting the ODS pilot, follow these instructions exactly. BEFORE LIGHTING, smell all around the gas burner system area for gas. Be sure to smell next to the floor as some gas is heavier than air and will settle on the floor. IF YOU SMELL GAS, FOLLOW THE INSTRUCTIONS ON P. 1. Use only your hand to push in or turn the gas control knob. Never use tools. If the knob will not push in or turn by hand, don't try to repair it. Call a qualified professional service technician. Force or attempted repair may result in fire or explosion. LIGHTING THE ODS PILOT 1. Push in the gas control knob (Fig. 27-1) slightly and turn clockwise to OFF. Note: The burner control knob cannot be turned from PILOT to OFF unless the handle is pushed in slightly. Do not force. 2. Turn the control knob on the gas valve counterclockwise to PILOT. Note: The burner control knob cannot be turned from OFF to PILOT unless the handle is pushed in slightly. Do not force. Wait five minutes to clear out any gas. If you then smell gas, STOP! Notify your gas supplier or the fire department immediately. If you don't smell gas, go on to step 2. 3. Push in on the control knob all the way and hold in. Immediately light the ODS pilot with a long -neck butane lighter or press in ignitor button (Fig. 27-1) to light the ODS pilot. Continue to hold the control knob in for approximately 30 seconds after the ODS pilot is lit. Release the knob, and it will pop back out. The ODS pilot should remain lit. If it goes out, repeat steps 4 through 5. • If the knob does not pop back out when released, stop and immediately call your service technician or gas supplier. • If the ODS pilot will not stay lit after several tries, follow the instructions for SHUTTING OFFTHE ODS PILOT and call your service technician or gas supplier. 2. To turn off the main burnett only, push in shightly and.' rotate the manual control'KH'cZf Clockwise to the PILOT•:. position. The ODS pilot flame will rembin lit. • • • •••. . SHUTTING OFF THE OD6RIL.OT •• . •• • • ••• If you do not intend to use you Ioa et for an Melded period. • of time, you may elect to turn the manual control knob to the OFF position. This will extinguish•trie OE S 1p 2.. The'rteeta • time you use the set, you will't ve tjb light ,he ODS pilot aS.: described in LIGHTING THE ODS PILOT. ••: Note: When shutting your log set down, be sure to TURN THE FLAME COMPLETELY TO THE OFF POSITION. Make sure the burner is completely off for one minute before relighting! I this unit was shipped with a remote, or if a remote system was installed later, read and follow the separate remote instructions to operate the burner remotely. IGNITING THE MAIN BURNER 1. Push in slightly and rotate your manual control knob in a counterclockwise i direction to the ON/HIGH position (first stop past PILOT position, see Fig. 27-2). The main burner will ignite at maximum BTU. ADJUSTING THE FLAME HEIGHT 1. To lower the setting, push in slightly and continue to turn in a counterclockwise , direction. When you reach the stop, your burner is at minimum LQWposition. • • • • • • • • • • • • Manual gas valve operating positions WARNING: NO ADJUSTMENTS ARE TO BE MADE TO THE ODS PILOT SYSTEM. TAMPERING WITH THIS SYSTEM CAN BE EXTREMELY HAZARDOUS. 27 LIGHTING INSTRUCTIONS - SERIES 12 VALVE FOR YOUR SAFETY, READ BEFORE LIGHTING WARNING If you do not follow these instructions exactly,' a fire or explosion may result, causing property damage, personal injury, or loss of life. Do not use this appliance if any part has been underwater. Immediately call for a qualified professional service technician to inspect the appliance and to replace any part of the control system and any gas control that has been underwater. The Real Fyre burner system has an ODS (Oxygen Depletion Sensor) pilot that can be lit by using the built in piezo igniter switch on the burner, or by hand using a match or long necked lighter. When lighting the ODS pilot, follow these instructions exactly. BEFORE LIGHTING, smell all around the burner area for gas. Be sure to smell next to the floor as some gas is heavier than air and will settle on the floor. IF YOU SMELL GAS, FOLLOW THE INSTRUCTIONS ON P. 1. Use only your hand to push in or turn the gas control knob. Never use tools. If the knob will not push in or turn by hand, don't try to repair it. Call a qualified professional service technician. Force or attempted repair may result in fire or explosion. LIGHTING THE ODS PILOT To read the safety valve control knob (Fig. 28-1), read the marking nearest the teardrop -shaped metal 'pointer. 1. If the safety valve control knob is in the PILOT position, push in slightly on the knob and rotate it clockwise to the OFF position. 2. Release knob and wait five minutes. 3. Turn safety valve knob counterclockwise i\ to the PILOT position. (Only the ODS pilot gas will flow when the knob is pushed in.) 4. Push and hold the safety valve knob fully in and push in the piezo igniter button several times until the ODS pilot lights. 5. Hold the safety valve knob in for approximately 60 seconds before releasing. 6. If the ODS pilot does not stay lit, turn the safety valve knob clockwise to the full OFF position. Wait five minutes, then repeat steps 3 through 5. IGNITING THE MAIN BURNER With the ODS pilot lit, turn the safety valve knob ' counterclockwise i to the ON position. Flip the switch control to the ON position and the burner will light. Refer to the PARTS LIST for the switch location. SHUTTING OFF THE MAIN BURNER Flip the switch control to the OFF position. The ODS pilot will remain lit. SHUTTING OFF THE ODS PILOT Be sure the switch control is OFF and depress and turn the safety valve knob clockwise to the OFF position. When shutting your burner down, be sure to TURN THE FLAME FULLY OFF (to PILOT or OFF). Make sure the burner is completely off for one minute before relighting. ADJUSTING THE ODS PILOT a. The ODS pilot flame should encircle the generator tip, and is preset at the factory (Fig. 28-2). Ordinarily, the ODS pilot will not require field adjustment. b. If adjustment is necessary, remove the cap screw (Fig. 28-1) and turn the smaller gas adjustment screw inside counterclockwise to iilsr ase the ODS pilot flame, and clockwise " tg Morease the ODS pilot flame. Reptaceti1e cap %rep. • MAINTENANCE Your pan burner is equipped viUb.a safety CDS pilot.. that will shut off the gas supply is pose the WIpilot is not burning or functioning propedy.Jlpake sgrg the OD$ •: pilot is adjusted properly and SladtVt geneatior`spadV e clips are tightly connected to tbQ.terminal screws on the valve. If the ODS pilot will slot%tiy lit, call your local gas utility or gas supplier. • • • •• A periodic check of the followifij should be' ei orme r at least annually by a qualified professional' service representative: 1. Valves and switch for proper operation. 2. Flue system for rust, damage, or leaks. 3. Damper operation. 4. Orifices for dirt or other foreign matter. 5. Visual check on the burner. If this unit was shipped with a remote, or if a remote system was installed later, read and follow the separate remote instructions to operate the burner' remotely. Flame touching Thermocouple Note: ODS pilot flame should encircle top of the thermopile Fig. 28-2 Lighting the ODS pilot J ... • • • .. . •.. • .• ' S. •.. • • • I.. • .•. • 28 LIGHTING INSTRUCTIONS - SERIES 15 VALVE (Fig. 29-4) to ignite the burner at maximum BTU. After the main burner ignites, adjust the flame height as indicated below. ADJUSTING THE FLAME HEIGHT 1. To adjust the flame, turn the flame -height control knob (Fig. 29-3) counterclockwise i\ to increase the flame height, or clockwise to decrease the flame height, until the flames have the desired characteristics. 2. When you are finished enjoying your fire, turn the flame -height control knob to OFF. The ODS pilot will remain lit. The burner system can be relit by rotating the flame -height control knob toward ON. • • • • SHUTTING OFF THE ODS:PII O•T •••..• .. If you do not plan on using yo•.r.bumer systeff{ for an extended period, you may elect tQ exgingguish the t ,I S pilot • • • To do this, rotate the flame -height conirol knob tothe OFF* position and then rotate the igniter &Si tio, knchtpxr OF4.. position (Fig. 29-1).. • • • • • ... Important: When shutting yopstppter down, e.sure '•• to TURN THE FMtab FULLY'UFF (to ••• PILOT or OFF):Maice: sure the burner is completely oft for one miduta Ogfore • • • relighting. • • • .. • •.• . ... • • • If this unit was shipped with a remote, or if a remote system was installed later, read and follow the separate remote instructions to operate the burner remotely. FOR YOUR SAFETY, READ BEFORE LIGHTING WARNING If you do not follow these instructions exactly, a fire or explosion may result, causing property damage, personal injury, or loss of life. Do not use this appliance if any part has been underwater. Immediately call for a qualified professional service technician to inspect the appliance and to replace any part of the control system and any gas control that has been underwater. The Real Fyre burner system has an ODS pilot. When starting the ODS pilot, follow these instructions exactly. BEFORE LIGHTING, smell all around the gas burner system area for gas. Be sure to smell next to the floor, as some gas is heavier than air and will settle on the floor. IF YOU SMELL GAS, FOLLOW THE INSTRUCTIONS ON R 1. Use only your hand to push in or turn the gas control knob. Never use tools. If the knob will not push in or turn by hand, don't try to repair it. Call a qualified professional service technician. Force or attempted repair may result in fire or explosion. LIGHTING THE ODS PILOT 1. Turn the igniter control knob (Fig. 29-1) on the burner control valve assembly to the side of the burner pan counterclockwise or" so that the narrowing part of the knob moves from the OFF position, slightly toward IGN, until reaching the stop. 2. Press the igniter control knob in and hold in for five seconds (only ODS pilot gas will flow). 3. Continue pressing in while turnip the igniter control knob further counterclockwise toward the PILOT position, until you hear a click. The click is an indication that the piezo igniter has been activated. Note: If the spark from the piezo igniter does not light the ODS pilot, repeat steps 2 & 3 until the ODS pilot lights. 4. Continue to hold the igniter control knob in the PILOT position for 30 seconds after the ODS pilot has been lit to allow the thermocouple to detect the ODS pilot flame. Note: The ODS pilot flame should always be present when the burner system is in operation, and should just envelop the tip of the thermocouple. IGNITING THE MAIN BURNER 1. When the ODS pilot flame is stable, release the igniter control knob and turn counterclockwise to the ON position to enable the main burner. 2. Turn the flame-hei ht control knob (Fig. 29-3) counterclockwise to the fully ON position Gas valve operating positions Fig. 29-1 ... .. • ... • ••• • .. • S. .•. . • • ... • .. • 29 LIGHTING INSTRUCTIONS - 01 V(P) VALVE FOR YOUR SAFETY, READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result, causing property damage, personal injury, or loss of life. Do not use this appliance if any part has been underwater. Immediately call for a qualified professional service technician to inspect the appliance and to replace any part of the control system and any gas control that has been underwater. The Real Fyre burner system has an ODS pilot. When starting the ODS pilot, follow these instructions exactly. BEFORE LIGHTING, smell all around the gas burner system area for gas. Be sure to smell next to the floor, as some gas is heavier than air and will settle on the floor. IF YOU SMELL GAS, FOLLOW THE INSTRUCTIONS ON PAGE 1. Use only your hand to push in or turn the gas control knob. Never use tools. If the knob will not push in or turn by hand, don't try' to repair it. Call a qualified professional service technician. Force or attempted repair may result in fire or explosion. LIGHTING THE ODS PILOT 1. Locate your electronic control valve. Turn the control arrow to MAN for manual mode (see Fig. 30-1). 2. Press the ON/OFF switch from 0 to I (see Fig. 30-1). Using a small bladed screwdriver or similar, press and hold the button within the hole on the control (see Fig. 30-2). Using a long -neck butane lighter, ignite the ODS pilot flame. Hold in the button for about 1 minute (or longer if first use or after a long period of non-use). 3. The ODS pilot flame should now remain lit. It should always be present when the gas log set is in operation and just envelop the tip of thermocouple. If the ODS pilot light goes out, repeat steps 1-2. If the ODS pilot will not stay lit after several tries, follow the instructions TO TURN OFF GAS TO APPLIANCE in your owner's manual and call your service technician or gas supplier. IGNITING THE MAIN BURNER 11. When the ODS pilot flame is stable (remains lit, beeping stops), turn the control knob to ON. Turn the flame height control knob counterclockwise s\ past ON; gas will flow to the main burner, and the main burner will ignite. The ember burner will ignite shortly afterward. ADJUSTING THE FLAME HEIGHT 1. To adjust the flame height, turn the flame height control knob (see Fig. 30-3) until the desired flame height is reached (counterclockwise t" to increase, clockwise (Th• to decrease). When the ODS pilot is stable, turn flame height control knob counterclockwise to ignite burner. Adjust for flame height as desired. Fig. 30-3 J 2. To turn off just the main burners, turn the flame height control knob fully clockwise /Tt until flame is extinguished. The ODS pilot flame will remain lit. SHUTTING OFF THE ODS PILOT If you do not plan on using your log set for an extended period you may elect to extinguish the ODS pilot. To do this, press the I/O switch on the valve to O. This will completely shut down the log set (main burners and ODS pilot will extinguish). This will require that yoj.r relight the ODS pilot before you use the log Set again.To dose, follow steps 1-2 above. Always turn flaillb height geritrvj knob to the OFF position when shuttilVit tlbwn. • • • Note: When completely shutting your log.set down, be sure to TURN THE (1/O) NITCi' LATHE . VALVE TO 0 (OFF). Meke•swre the.burrter is .. completely off for 1 minu(.before r'eligh ing! .. To operate the burner using remote handset and receiver, follow the instructions suppli&L With thd' . . remote. • • •• .. •. . ... . . . CHECKING THE ODS PILOT FLAME • • 1. The ODS pilot flame must be present when the burner is operating. The flame should touch the top of the thermocouple tip (Fig. 30-4). 2. If the ODS pilot flame does not touch the top of the thermocouple tip, then the main burner will not function properly (see Fig. 30-5 for incorrect ODS pilot flame). 3. With the burners off, the ODS pilot flame off, and the assembly cool, check the burner assembly, air intake opening on the ODS pilot, and air shutter openings on the burner for any blockages that could affect the operation of the ODS pilot flame. ODS PILOT FOR REMOTE VALVES Flame touching (NG shown) Flame not touching i r Fig. 30-4 - Fig. 30-5 Correct ODS pilot flame Incorrect ODS pilot flame Thermocouple Thermocouple .• I.... . �.... . .... • . ... .... .• . .... . 30 CLEANING AND SERVICING SAFETY INFORMATION Note: Regular cleaning and servicing will be necessary to ensure proper ODS pilot operation and proper burn characteristics. 1. Always shut off the gas to the burner system while performing service work. 2. Allow the burner system to cool before servicing. 3. Installation, service, and repair must be done by an NFl Certified or other qualified professional service technician. The appliance MUST be inspected before use, and cleaned at least annually to prevent burner shutdown, sooting, odors, etc. by a qualified professional service technician. It must be checked for clean burning operation and proper ODS pilot appearance, with the correct tools to service this unit. More frequent cleaning may be required. Excessive lint can build up on this unit from carpeting, bedding material, pet hairs, or other particles in the air. It is imperative that all control components and compartments, burners, and circulating air passageways of the appliance be kept clean and free of all obstructions. The ODS pilot is especially sensitive to a dirty environment and will not function properly if dirty. Make certain all air openings are clean and free of obstructions, including: a. The air intake openings on the ODS pilot assembly. b. The ODS pilot opening. c. The air shutters on both the bottom ember burner and the top main burner. d. The flash tube and its corresponding carryover ports (see Fig. 31-3). Obstructions in or ar nd'the flash tube may result in the ember burner not lighting and/or an intermittent poppinInoiiftfrom theflash tube • • •• • .. . WARNING: Failure to keep the primary air openings of the burners clean may result inspotinf property;. damage. • • •... I . e. All of the ports on both the bottom ember burner and the top main burner. (fee lIle CL. AAING AND • •SERVICING section.) • • •. • ••••4 4. Any safety screen or guard removed for servicing must be replaced prior•tb operating44s burner.... system. . . . • • . • 5. Do not use ammonia based or chlorinated cleaners when cleaning the logset.. . 6. Ensure the wood chip is placed at least a 1/2" away from the valve to avoid overheatin§ and tf cage to the • • valve (see Fig. 31-4). • ODS pilot (in rear) Fig. 31-1 Main burner ports Gas valve 4} Ember burner ports Flash tube 12 model shown J 12 model shown ODS pilot opening Fig. 31-2 ODS pilot Air intake openings (on each side) 31 CLEANING AND SERVICING Only limited cleaning will be required under normal use of the burner system. TO CLEAN THE BURNER SYSTEM 1. Remove the log set and embers. Use a vacuum cleaner to remove loose particles from all surfaces of the system. Do not use cleaning fluids. 2. Dust the assembly and the burners. Using a compressed air duster (commonly available at computer, electronic, or office supply stores) blow through the flash tube, carry over ports, and all of the burner ports. See the burner figure on the previous page for locations. 3. Reinstall the embers and log set as instructed in this manual. If, after a period of use, the flames start to exhibit unusual shapes and behavior, or the burners fail to ignite smoothly, the burner ports may require some cleaning. If this happens, it is preferable to contact the nearest dealer to get the burner system serviced. Do not remove the rating plates or the warning tags. These are an integral safety and identification component of this appliance. During periods of heavy use, inspect the burner system frequently for evidence of sooting. If sooting h present, discontinue use until the source of sooting is corrected. •.... • IY4jT.I []I1iTi7iil ODS pilot opening ODS pilot gas line connects here Air intake openings (on each side) CLEANING AND SERVICING THE ODS PILOT Fig. 32-2 . • . . .. • • Periodic cleaning and maintenance of the burner system is recommended to ensure that theburner system operates, 1 properly. Cleaning of the ODS pilot system is an important part of the maintenance progre.jp • • .• . . • . ..• . .. .. .. This ODS pilot cleaning procedure must be performed by a qualified professional sersiget+gchnician femiliar.. with the specific characteristics of the burner system. • • • • • • • • • 1. Turn the burner system to the OFF position and allow it to cool. Inspect the ODS pilot a►ra (tee Fig. $2-1 )for anx visual contamination or debris (usually lint, hair, spider webs, or small insects). Lightly brush oft' a11•egternal surfaces while vacuuming loosened debris from the ODS pilot opening. Be careful notto brush.an( foreign • material into the ODS pilot opening. • • 2. Clean out the air intake openings (see Fig. 32-1) by lightly brushing around the openings while vacuuming. Note: It is very important that the air intake openings be kept clear of debris. Should the openings become blocked, the ODS pilot system will not operate properly. ,3. Light the ODS pilot according to the relevant LIGHTING INSTRUCTIONS page. Periodically verify the ODS pilot flame appears as shown in the CHECKING THE ODS PILOT FLAME APPEARANCE section. 4. If the ODS pilot flame does not burn as indicated in the instructions, extinguish the ODS pilot by turning the valve to the full OFF position. Using a compressed air duster, insert the flexible nozzle through the air intake openings, ensuring that the nozzle is pointed toward the ODS pilot opening (see Fig. 32-1). Blow air through the intake openings to clear out any debris that may be in the system. 5. Relight the ODS'pilot and inspect it to be sure it is burning as shown in the instructions. If not, extinguish the ODS pilot and turn off the gas supply to the burner system. Using an adjustable or a 1/4" wrench, disconnect the ODS pilot gas line (see Fig. 32-1) from the valve. 6. Insert the flexible nozzle of the compressed air duster and blow air into the input end of the ODS pilot gas line to remove any blockages. Do not blow air directly into the ODS pilot opening. Blow air in the direction of the gas flow. Reinstall the ODS pilot gas line and check for leaks. 7. 8. Light the ODS pilot to make sure it is operating properly (see LIGHTING INSTRUCTIONS). 9. If the ODS pilot still does not operate properly, the ODS pilot may need to be replaced with the same model as the one on the burner system. .... . . . .... . •... .. • . ... .... • . . .... . 32 CLEANING AND SERVICING (cont.) SYNCING THE REMOTE SYSTEM 12 models (if equipped) Ensure the burner system is off and completely cool. Locate the 3-position switch on the remote receiver and slide it to the REMOTE position. Use the tip of a pen or a wire clip to push the LEARN button and release. See Fig. 33-1. A beep will be heard. Then press and hold the ON button on the remote transmitter; a series of beeps should be heard.The remote system is now synced. Light burner to test. 15 models (if equipped) Ensure the burner system is off and completely cool. Locate the 3-position switch on the remote receiver and slide it to the REMOTE position. Use the tip of a pen or a wire clip to push the LEARN button and release. See Fig. 33-1. A beep will be heard. Then press and hold the ON/HI button on the remote transmitter; a series of beeps should be heard. The remote system is now synced. Light burner to test. 01 V models Ensure the burner system is off and completely cool. Locate the RESET button on the control module (attached to valve). Press and hold the RESET button (Fig. 33-1)until you hear two acoustic signals. After the second longer acoustic signal release RESET button. Within the subsequent 20 seconds press the 0 (small flame) button on the remote transmitter until you hear an additional long signal confirming the code is set. .1 Fig. 33-1 RemotQrecei7ar.41c detail••; .... . • •••• . . ..• •• • . • • • .• .. . •. • • • . • • • . • OPERATING THE BURNER SYSTEM Observe the flames. The main burner flames should be blue at the base and a combination of blue/yellow at the body and at the tips. They should be 5" to 8° above the front logs. The ember flames should be a 1/4" above the embers. See Fig. 33-2. Every Real Fyre burner system leaves the factory tested and quality checked to ensure that it has been manufactured to the strict specifications to which it was submitted and approved for certification. This check includes an operational test to ensure both satisfactory combustion and operation. Each installation site for this appliance presents its own unique combustion environment. Specific factors such as weather -tightness of the home, size of the room in which the burner system is installed, central heating, ceiling fans, altitude, drafts, pet hair, carpet lint, dryer lint, the size of the fireplace, paint or soot inside the fireplace, etc. all have an influence on the proper operation of this appliance and its ODS pilot system. A normally operating burner system will demonstrate the following characteristics: • A lively, realistic flame. The flame will be blue/yellow. • Clean -burning combustion that will produce no soot or smoke after normal break-in. • Production of no odor, other than normal odors associated with the combustion of propane or natural gas. • Production of water vapor. Water vapor helps to increase indoor humidity, which may be beneficial during the dry heating season. If you operate the burner system fueled by household propane gas, operating characteristics may vary as the fuel in the tank approaches empty. Sooting and other increases in combustion by-products will occur. Turn off the burner system and refill the propane tank. Fig. 33-2 • • • . • • • 33 CHECKING THE ODS PILOT FLAME APPEARANCE WARNING: NO ADJUSTMENTS ARE TO BE MADE TO THE ODS PILOT SYSTEM.TAMPERING WITH THIS SYSTEM CAN BE EXTREMELY HAZARDOUS. When installing the burner assembly, it is important to visually check the ODS pilot flame and the burner flames. 1. The ODS pilot flame must be present when the burner is operating. The flame should touch the top of the thermocouple tip (Fig. 34-1 or Fig. 34-3). 2. If the ODS pilot flame does not touch the top of the thermocouple tip, then the main burner will not function properly (see Fig. 34-2 or Fig. 34-4 for incorrect ODS pilot flame). 3. With the burners off and the ODS pilot flame off, and the assembly cool, check the burner assembly, air intake openings on the ODS pilot, and air shutter openings on the burners for any blockages that could affect the operation of the ODS pilot flame. ODS Pilot for Manual, 01 V, and 15 valve (NG shown) Correct ODS pilot flame Fig. 34-1 Incorrect ODS pilot flame Fig. 34-2 ODS Pilot for 12 valve (NG shown) Correct ODS pilot flame Fig. 34-3 Ail; ' '' 1-I Weaned ODS pilot lame .. . . . . ..• . • . •... .. . . . • . . .. .... . . • . . ... . .. .. .... . • • . .... • .. • . ... •... .• . 34 TROUBLESHOOTING • ONLY A QUALIFIED PROFESSIONAL SERVICE PERSON SHOULD SERVICE AND REPAIR THIS APPLIANCE. •TURN OFF UNIT AND ALLOW TO COOL BEFORE TROUBLESHOOTING 1) BURNER SHUTTING DOWN DURING OPERATION POSSIBLE CAUSE SOLUTIONS A. Insufficient or excessive gas pressure Al .Check gas pressure (Read E.- G. of IMPORTANT PRE -INSTALLATION AND FIREPLACE SAFETY INFORMATION section, & check with local gas company). A2.Other gas appliances may be on the same gas line, dropping gas pressure to the burner system. Check pressures with everything operating to ensure adequate pressure. B. Foreign debris in or around the fireplace and around the air intakes of the ODS pilot B. Dust, carpet fibers, paper, spider webs, pet hair, etc. in fireplace or on burner assembly can affect operation of burner and ODS pilot assembly. Clean out debris and vacuum around burner for accumulated dust. Vacuum or use compressed air to clean out the ODS pilot assembly area, air shutter hole, burner orifice(s), and ODS pilot air intake openings. Blockage in this area will affect the operation of the ODS pilot assembly. C. Room size (unconfined space) C. 50 cu. ft. is required for every 1,000 BTU. Multiply the room's length x width x height by 20 (L x W x H x 20). If resulting number is less than the BTU rating of the burner, ODS pilot outages may occur. Provisions for adequate combustion and ventilation air must be made (see VENTILATION AND COMBINERSPACE SAFETY • INFORMATION). •• • • • • • • • • •• • D. Flue area, fireplace, or damper dirty from soot • D. Clean around, above, and under damper thoroughly. C•lea nfire•place, rev -Awing loos material, including soot and creosote. • E. Fans, furnaces, air conditioning vents, returns, or fireplace outside air vents near or blowing into fireplace may create drafts, altering flame patterns • E. Eliminate drafts by closing heating and air conditioning vents, retrns,and clgshtg outside air vents. Fans blowing directly into the firepiaoe.should brttiteled off wing, set is operating. •• • ..;., • • • •• • • • • • • • .•• • .., • •' F. Blockages on burner rr�paf'r;*d ort • 1 F. Vacuum any lava granules or material that may have faller? onto bu', G. Fireplaces with high top cavities can accumulate by-products of combustion, which can start recirculating, causing shutdown • • G. Open window or damper slightly. Move burner foi'lrgrti Q' possjb , or otherwise• increase ventilation. • • • • H. Insufficient air circulation H1.Check log placement, ember placement, bryte coals placement, and sizing of burner system (check your owner's manual for proper placement and requirements). Reposition burner closer to the front of fireplace. (Note: Do not place burner too close to combustibles.) (See INSTALLATION SAFETY GUIDELINES section.) H2. Check for sunken fireplace, excessive lava granules, or other accessories packed too tightly against burner or high bottom lip on glass door. Open window or damper slightly. I. Fireplace too small for unit I. Ensure minimum requirements are met (see FIREPLACE SIZE REQUIREMENT section). J. At high altitude, too much heat or moisture can cause ODS pilot to shut down system J. Open a window or the damper slightly or otherwise increase the ventilation.Your set may not be certified for use over 2,000 feet. Check your owner's manual. K. ODS pilot flame lifting off thermocouple/generator K. Check gas pressure (see section Al). L. Pilot (remote -capable) L. Contact your dealer for instructions on replacement. M. Log placement M. Your logs may have notches for correct placement. The burner may have brackets / pegs for correct placement. Make sure log set is placed in proper position (see LOG PLACEMENT) so there is no flame impingement on the log set. 35 TROUBLESHOOTING POSSIBLE CAUSE (Cont.) SOLUTIONS 2) ODS PILOT A. ODS pilot flame lifting off thermocouple/generator WILL NOT LIGHT A. Check gas pressure (see Section 1, Al of this table). B. Piezo spark not lighting ODS pilot B. Check to make sure piezo is sparking when pressing / turning igniter. (Note: You may need to press / turn igniter several times to ignite ODS pilot.) See LIGHTING INSTRUCTIONS section. C. Gas supply off/manual shutoff valve closed C. Turn on gas supply or open manual shutoff valve. D. Air in gas line D. Hold control knob to bleed the line and repeat LIGHTING INSTRUCTIONS until air is removed. 3) HIGH CO - CARBON MONOXIDE DETECTORS IN HOME TURNING ALARM ON A. High CO levels A. TURN OFF UNIT IMMEDIATELY. B. Call a qualified professional service technician or your gas supplier. 4) CONDENSATION A. High room humidity and cold walls or windows will create condensation in room . 5) LOW A. Low gas pressure A. Open a window or damper slightly. FLAME HEIGHT A. Check gas pressure (see Section 1, A•I•efthis table).. •. • . B. Household propane tank running low B. Fill Tank completely. • ;, •.•• 6) BURNER NOT BURNING EVENLY A. Top burner lights; bottom burner has delayed I ignition or does not light A1.Check gas pressure. Can be caused.14tad small' pt2•gas ling, (see Section 1, Al of this table). . A2. Low propane fuel gas level. Vacuum burner ti be forNpa Dlpckage• • • and fill propane tank. . . . • • .. • ••• • . • A3. Flash tube (if present) blocked. Clear blockage. •.• B. Burner orifice(s) clogged B. Clean burner orifice(s). 7) NO SPARK AT ODS PILOT WHEN IGNITER IS PRESSED /TURNED A. Igniter electrode wire loose A. Check wiring and reconnect any loose wiring B. Igniter electrode positioned incorrectly B. Contact your dealer for service 8) ODORS A. New burner system (break-in period) A. Burn unit for four to six hours with damper, doors, or windows open. Allow odors to dissipate. B. Odors created by aerosol sprays, detergents, household chemicals, and insecticides B. When these odors are drawn into the fireplace, this may cause objectionable odors. Thoroughly ventilate the area before restarting your burner system. C. Gas leak C. Locate gas leak and correct all leaks. D. New home, new carpet, or new paint , D. When these odors are drawn into the fireplace, this may cause objectionable odors.Thoroughly ventilate the area before restarting your burner system. •••• • •• •••• . .... • ... • . ... .... • . •.•• 36 TROUBLESHOOTING POSSIBLE CAUSE (Cont.) SOLUTIONS 9) SOOTING A. Low gas pressure A. Check gas pressure (see Section 1, Al of this table). B. Drafts in room B. Eliminate drafts by closing heating and air conditioning vents, returns, and outside air vents. Fans blowing directly into fireplace should be turned off when system is operating. C. Air shutter(s) blocked C. Burner air shutter(s) are blocked with debris. Vacuum debris in and around burner area. D. Using a product other than Real Fyre gas logs with burner D. Make sure only Real Fyre vent -free gas logs are used with your vent -free burner. E. Using natural gas burner on propane gas or propane burner on natural gas E. Make sure burner is set up for the gas you re using. Check nameplate attached to burner. Call your dealer immediately if nameplate does not match the gas you are using. • F. Adding any accessories to burner system F. Shut down burner system and take off any accessories that do not belong with the system. G. Blocked orifice(s) or air shutter(s) G. Dust, lint, fibers, paper, spider webs, pet hair, etc. in the fireplace and on the burnerassembly can affect the operation of the burner and the ODS pilot assembly. Clean out the debris.and vacuum around burner for dust that may.ha ve• accumulated over time. . • • • • • . • 37 WARRANTY When contacting your Peterson dealer or the R. H. Peterson Co., please provide the following information: - Your name, address, telephone number, e-mail - Sales receipt showing where purchased and date purchased - Model number, serial number of product, date code - Relevant information: installer, additions, repairs, when defect was first noted PETERSON UNVENTED ROOM HEATER GAS APPLIANCE LIMITED WARRANTY Robert H. Peterson Co. ("RHP") warrants your Real Fyre® unvented room heater gas appliance to be free from defects in material and workmanship. Peterson unvented ceramic refractory gas logs are warranted for as long as you own them (lifetime). Peterson unvented burner component parts, except valves, ODS pilots, and controls, are warranted for TEN (10) YEARS. Peterson unvented outdoor stainless -steel burners are warranted for FIVE (5)YEARS. Peterson glass, gems, and nuggets are warranted for FIVE (5)YEARS. All Peterson valves, ODS pilots, and controls are warranted for ONE (1)YEAR (excluding batteries). A COPY OF YOUR SALES SLIP FOR PROOF OF PURCHASE IS REQUIRED This warranty applies to the original purchaser for products which are installed in the United States or Canada and which are operated and maintained as intended for single family residential usage. This warranty is valid only with proof of purchase, shall commence on the date of purchase, and shall terminate (both as to original and any replacement products) on the anniversary date of the original purchase of the product stated on the above schedules. This warranty covers defects in material and workmanship. This warranty does not cover parts which become defective as a result of negligence, misuse, use not in compliance with the Owner's Manual/Installation Instructions, accidental damage, improper handling, improper storage, improper installation, Jack of required routine maintenance (as specified in the Owner's Manual/Installation Instructions), electrical damage, local gas impurities or failure to protect against combustibles. Product must be installed (and gas must be connected) as specified in the Owner's Manual/Installation Instructions by a qualified professional installer. Modifications to products which are not specifically authorized will void this warranty. Accessories,parts, valves, remotes, etc. when used must be Peterson products or this warranty is void. Warrantied items will be repaired or replaced at Peterso19Oliscretigp, • • • This warranty does not apply to rust, corrosion, oxidation, or discoloration unless the affected part becomes inopet • • • • •• • This warranty does not cover labor or labor related charges, except as provided by separate specific written programstrars the Petetspp te All rep • • • work must be performed by a qualified professional service person and requires prior approval of Peterson. • • • Peterson may require the defective product or part to be returned to the factory to determine the cause of failure. Reiarasn will pay freigipt charge: R • • • • the product or part is determined to be defective. This warranty does not cover breakage in shipment from our (Ind pdesfj distribrAtti is customer • if the damage is determined to have occurred during that shipment. •• • This warranty specifically excludes liability for Indirect, incidental, or consequential damages. Some states and fY4Jlriple do not tillovethe exclusion or limitation of incidental or consequential damages, so the above exclusion may not apply to you. This warranty aiv es y u specified legal rights, ak ',I'• you may have other rights that vary from state to state or province. • . • • • • • For additional information regarding this warranty, or to place a warranty claim, contact the R. H. Peterson dealer where the produce awn rowchased.• •• 4 • • • • • • • • ••••II• •• • ••• • • • • • •• TO REGISTER YOUR PRODUCTONLINE GO TO WWW:RHPE rERSON COM, AND CLICK ON PRODUCT REGISTRATION. THANK YOU FOR YOUR}PURCHASE: WHEN USED IN THE COMMONWEALTH OF MASSACHUSETTS INSTALLATION OF THIS APPLIANCE MUST BE PERFORMED BY A MASSACHUSETTS LICENSED PLUMBER OR GAS FITTER ONLY. THE INSTALLATION OF THIS APPLIANCE MUST BE IN COMPLIANCE WITH 527 CMR AND 248 CMR: BOARD OF STATE EXAMINERS OF PLUMBERS AND GAS FITTERS. This unvented gas appliance is designed for use in a standard wood -burning fireplace. It is designed to be used with an external wall switch or external remote thermostatic control system. Models with the suffix 12(P), 15(P), or 01 V(P) are designed to be used with an external wall switch or an external remote wall thermostatic control system. Quality Check Date: Burner Orifices Nat. L.P. Leak Test: Model#: Main: Burn Test: Serial#: Other: Gas Type: Nat. / L.P. -Air Shutter: Inspector: Robert H. Peterson Co. • 14724 East Proctor Avenue • City of Industry, CA 91746 38